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ifs IFE 2000 Operating Instructions Manual

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Summary of Contents for ifs IFE 2000

  • Page 3: Table Of Contents

    Table of contents 1. General 1.1. Status of these operating in 1.2. Intended use structions 1.3. Contents of delivery 2. Build and effect of the filter engine 2.1. Build 2.1.1. Filtering device 2.1.2. Case 2.1.3. Drive 2.2. Operating effect 2.3. Required space 3.
  • Page 4 5. Shipment and storage 5.1. Information and precautions for shipment 5.2. Loading, unloading, transport in plant 5.2.1. Transport with lifting truck 5.3. Check at acceptance of recipient 5.4. Packaging, insulation 5.5. Announcement and documentation of damages in transit 5.6. Place and duration of storage, security precautions 6.

  • Page 5: General

    It is the duty of the operator of the filter engine to plan these measures and observe their execution. This filter engine (type IFE 2000) is an electronical precipitation engine for oil and emulsion mists, conceived exclusively for sucking off and filtering of oil and emulsion mists as well as smoke and thus only to be used for this purpose.

  • Page 6: Contents Of Delivery

    Contents of delivery Basic system equipment Case Metal pre-filter (on rails) Ionisation device (on rails) Collector (on rails) Metal post-filter (on rails) Motor / propeller (direct drive) Drain (for condensate) Seite...

  • Page 7: Build And Effect Of The Filter Engine

    Insulation for collector Post-filter (of knitted aluminium) Motor 0,75 KW Used air emitting mat for IFE 2000 2.1.1 Filtering device The IFE-electronical precipitation engine (Type IFE 2000) was built in compact functional style. Its basic build is shown in the drawing. Seite...

  • Page 8: Case

    2.1.2 Case The IFE - electronical precipitation engine (Type IFE 2000) consists of a robust, easy to maintain case construction made from corrosion-resistant steel plates. 2.1.3 Drive The engine is driven by an electric motor, which is arranged axially in the current s direction laterally protrudes from the case.

  • Page 9: Required Space

    The last element is a metal filter that is responsible for a good distribution of air. 2.3 Required space The IFE - electronical precipitation engine (Type IFE 2000) can be run for a direct sucking off at the spot. Besides it can be used as a filter for circulating air when placed at the shed s ceiling.

  • Page 10: Specifications

    3 Specifications 3.1 Name and type Name: Electronical precipitation engine for oil and emulsion mists IFE 2000 Type: 3.2 Specifications of the filter engine 3.2.1 Operating specifications Sucking performance 2.000 m Precipitation rate Particle size from 0,01 (in gravimetric analysis)

  • Page 11: Connection Values

    3.2.5 Connection values Voltage refer to circuit diagram Diameter of power supply 1,5 mm (at least) Fuse Safety class 1P 54 Regulations of local authorities and power suppliers are to be observed (e.g. when using supplies of too big length) 3.2.5 Other Information Warning!

  • Page 12: Security Precautions

    Security precautions 1.1. Explanation of signs and symbols Important information Warning of dangerous electric tension Warning of electromagnetic field Warning of danger of falling Warning possible damage environment Seite...

  • Page 13: Used Pictographs And Security Notices At The Engine

    Information Used pictographs and security notices at the engine At the main switchbox 4.3 Organisational measures The required individual safety garments (like e.g. protection goggles, protective gloves etc. (refer to chapter 4.6 - Individual safety garment, page 12) ) have to be supplied by the operator.

  • Page 14: Instruction Of Personnel

    4.5 Instruction of personnel Only instructed and introduced personnel is allowed to work on the filter engine. Occasionally the personnel s consciousness of security and dangers is to be supervised according to the regulations of these operating instructions. The responsibilities for installation, running, controlling, maintaining, preparing and repairing of the filter engine have to be clearly laid down.

  • Page 15: Safety And Security Features

    When installing the filter engine in connection with other machines or devices the respective regulations have to be obeyed. Installation at the ceiling or at the walls is only to be performed using the respective fastening elements. Safety and security features Before every switching on of the filter engine all safety and security features have to be properly installed and functioning.

  • Page 16: Special Danger Spots

    Works on the electrical power supply have only to be performed by proficient electricians. The electrical equipment of the system has to be regularly checked for (for this refer to local regulations, like e.g. VBG 4). Faults like loose connections or burnt wires must be instantly removed.
  • Page 17 A wide area around the place of maintenance has to be cordoned off, if necessary. The required maintenance, inspection and repair services have to be performed within the period stipulated. The operating personnel has to be informed before beginning the above mentioned services.

  • Page 18: Modifications Of The Filter Engine

    4.15 Modifications of the filter engine Do not perform structurally modify or extend the engine without the permission of the manufacturer. This is also valid for welding works at load-bearing parts. All extensions and modifications require approval in writing of IFS Industriefilter Service GmbH.

  • Page 19: Dangers Of Electromagnetic Radiation (High Frequency Magnetic Fields)

    4.19 Dangers of electromagnetic radiation (high frequency magnetic fields) The working principle of this filter engine causes its susceptibility to electromagnetic impact. Strong electromagnetic fields can cause damages to its electronical system. That is why electromagnetic interference in its vicinity should be avoided. 4.20 Dangers of emitted ionised radiation The use of a closed and sealed case according to safety class 1, does not allow ionised radiation the emit from the filter engine.

  • Page 20: Shipment And Storage

    5 Shipment and storage 5.1 Information and precautions for shipment The filter engine and its accessories have to be properly fastened to the means of transport (e.g. truck) before the transport. The filter engine has to be protected from water damages. Cover it with foil and use a large canopy! The truck driver is responsible for checking for the proper fastening of the filter engine and has to be acknowledged in the delivery note.

  • Page 21: Packaging, Insulation

    5.4 Packaging, insulation Packaging and insulation have to be disposed properly and in an eco- friendly way according to local regulations. 5.5 Announcement and documentation of damages in transit Discovered damages in transit have to be acknowledged on the delivery note. The responsible shipper (in most cases the truck driver) has to acknowledge these damages on the delivery note by his signature.

  • Page 22: Installation

    Installation Place of installation, place of employment This filter engine may only be operated in closed and dry rooms. For its measurements refer to chapter 3.2.2 Measurement, page 8) This filter engine was developed for industrial use only and may only be operated in industrial areas.

  • Page 23: Establishment Of Energy And Power Supplies

    Establishment of energy and power supplies 6.3.1 Electrical power supply Works on the electrical system of the filter engine may be performed by proficient electricians only. For connection values and specifications refer to chapter 3 Specifications, page 10). Connect the power supplies to the corresponding crocodile clamps in the switchbox (refer to the corresponding wiring diagram in the appendix).

  • Page 24: Operation

    Operation Security features The filter engine comes equipped with the following security features: Use of a security switch (category 1) for a secure switching off of the primary voltage of high voltage transformer, use of a closed case with safety class 1 (connection according to DIN VDE 0100 T. 410/11.83) and Warning signs at the case.

  • Page 25: First-Time Operation

    First-time operation The following service have to be performed by instructed personnel only! Check of the security features for proper function. Trial run After the installation of the engine a trial run has to be performed before the system control is handed to the system operator. 7.5.1 Preparation Prepare the trial run step-by-step, e.g.: Switch on master switch.

  • Page 26: Disturbances, Troubleshooting

    Disturbances, troubleshooting Avoiding disturbances Before starting services like maintenance, inspection or repair switch the engine to tension free mode. This is also valid for services outside of the engine. We advice against the use of tools like e.g. screwdrivers between the collector electrodes. Do not try to clean the electrodes with such tools! Avoid shakings of the compact cell.

  • Page 27: Troubleshooting

    Troubleshooting Disturbance caused by How to solve it No function Interrupted power supply Check the engine s connection to the power supply. No function Interrupted power supply Switch on the master switch. No function Triggered emergency Remove the danger and trigger shutdown switch (NOT-AUS) off the emergency shutdown switch.

  • Page 28: Maintenance And Servicing

    Maintenance and servicing Inspection and maintenance The filter engine has to be cleaned and maintained in certain intervals. The fixation of these intervals should be done after regularly checking the condition of the filter insertions in the first weeks of operation. The last quarter of the collector electrodes should be dry and clean.

  • Page 29: Servicing

    Always wear protective goggles at works of service! At all services of maintenance, inspection and repair even outside the filter engine the system has to be switched to the voltage free mode. WARNING! Depending on the degree of pollution it will take a variable amount of time for the collector cell to be discharged after the switching off of the engine.

  • Page 30: Shutdown, Dismantling, Disposal

    Shutdown, dismantling, disposal 10.1 Taking the filter engine out of work Switching the filter engine off. Services at the electronic system have to be performed by a proficient electrician. Interrupt the electrical power supply Disconnect the power supplies from the connections in the switchbox. 10.2 Dismantling of the filter engine For information regarding the deinstallation and dismantling of the filter engine please contact our customers support (refer to chapter 9.4 - Emergency...

  • Page 31: Declaration Of Conformity To Regulations Of The European Community

    Vogelsbitze 12 D-53604 Bad Honnef declare that the apparatus Model Type IFE 2000 Year of construction 2004 was developed, designed and build in correspondence with the EC regulations 89/336/EEC and 89/392/EEC. This declaration loses its validity at the performance of any unauthorised modification of the apparatus.

  • Page 32: Guarantee And Liability

    12. Guarantee and liability 12.1 Duty of operator the operator of the filter engine signs on only letting personnel work on the engine that is familiar with the basic regulations of safety and security as well as prevention of accidents at work, has been instructed in the proper use of the filter engine.

  • Page 33: Copyright

    Inadequately performed repair and maintenance services and Cases of catastrophe caused by alien impact or acts of God. 12.4 Copyright The copyright of these operating instructions belongs solely to IFS Industriefilter Service GmbH. These operating instructions are put to the disposal of the operator and the personnel engaged to operating the filter engine.
  • Page 34 Appendix A List of replacement parts List of replacement parts for the IFE 2000 filter engine Pos. Label Article no. Pre-filter (of knitted aluminium) IFZ066 Ionisation device (complete) IFEZ213 Insulation for ionisation device IFEZ012 Ionisation wire (of tungsten) IFEZ009 Drain (no replacement part)

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Ife 2000 d

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