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Technical Data
DISPENSER FOR AdBlue
AdBlue
®
is a registered trademark of the Verband der Automobilindustrie e.V.
Applies to the following model only:
- ABPDS - ABPDS.SV
Please read carefully before commencing installation
Registered Office: HYTEK (GB) LIMITED, Delta House, Green Street, Elsenham,
Bishop's Stortford CM22 6DS UK. Registered in England No. 1915382
Tel: +44 (0) 1279 815 600 Fax: +44 (0) 1279 812 978 email: info@hytekgb.com
Web: www.hytekgb.com
S902/3
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Summary of Contents for Hytek AdBlue ABPDS
- Page 1 - ABPDS - ABPDS.SV Please read carefully before commencing installation Registered Office: HYTEK (GB) LIMITED, Delta House, Green Street, Elsenham, Bishop’s Stortford CM22 6DS UK. Registered in England No. 1915382 Tel: +44 (0) 1279 815 600 Fax: +44 (0) 1279 812 978 email: info@hytekgb.com Web: www.hytekgb.com...
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Page 2: Environmental Information
ENVIRONMENTAL INFORMATION European Directive 2012/19/EU requires that the equipment bearing this symbol on the product and/or its packaging must not be disposed of with unsorted municipal waste. symbol indicates that this product must be disposed of separately from regular household waste streams. It is your responsibility to dispose of this and other electric and electronic equipment via designated collection facilities appointed by the government or local authorities. - Page 3 CALIBRATION The meter & display on this pump unit must be calibrated electronically to ensure accuracy and reliability. See page 7 for instructions on how to carry out this procedure. MOUNTING 1. Bolt the dispenser to a firm level foundation by means of the four 13mm mounting holes in the base of the unit.
- Page 4 ELECTRICAL 7. Remove the cover from the 220/240V junction box. 8. Connect a constant 220/240V AC 50 Hz supply, fused at 10 amps, to the terminal block in the 220/240V supply junction box as shown on the wiring details diagram. NB: The dispenser must have a continual 220/240V AC supply, even when not in use 9.
- Page 5 13. Ensure all the terminal screws are tight and replace the junction box covers. DISPLAY CONNECTION DIAGRAM MAINS JUNCTION BOX CONNECTION DIAGRAM S902/3...
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Page 6: Meter Maintenance
INSTRUCTIONS FOR USE 1. Remove the nozzle from the holster. 2. Place the nozzle spout in the AdBlue tank. 3. Squeeze the nozzle trigger to dispense fuel. On completion of the delivery release the trigger and replace the nozzle in the holster. MAINTENANCE The dispenser should require minimum maintenance in normal regular use, but as with all mechanical apparatus regular servicing... -
Page 7: Operation
ALP.DISP2 ELECTRONIC DISPLAY/CALCULATOR FEATURES 6-digit backlit Main LCD display: Up to 9999.99 or 99999.9 litres per delivery 8-digit backlit totaliser LCD display: Up to 99999999 litres Display retained during power failure OPERATION Stand-by mode: Main LCD display shows previous delivery Totaliser LCD display shows ongoing total Nozzle removed: Main LCD display shows “all eights”... - Page 8 CALIBRATION PROCEDURE - (MUST BE CARRIED OUT TO ENSURE PUMP ACCURACY) 1. Ensure the nozzle is stowed in the holster and the dispenser is isolated from any fuel management systems. 2. On the rear of the pedestal there is a black cap, remove this cap to gain access to the calibration button.
- Page 9 Release the calibration button when the totaliser display shows VER followed by the version number on the lower display. 5. The totaliser display will show the following in a looping sequence: CH 1 - Single channel pulser connected CH 2 - Two channel pulser connected REED - Reed switch pulser connected Press calibration button once when desired option is displayed.
- Page 10 8. The totaliser display will show the following in a looping sequence STD ALONE - Pump external serial interface not used. NET - To set the pump identity number (1-8) if serial interface used to connect to a fuel control system. EXT ID - To set the pump identity number (1-16) if serial interface used to connect to fuel control system.
- Page 11 10. Take nozzle. The totaliser display will show FUELLING and the pump will start. When main display shows 000000 dispense precisely 20 litres of fuel (using a measure can). The main display will show pulses clocking up. 11. Hang the nozzle back into the holster. 12.
- Page 12 ERRORS If an error occurs ERROR (followed by a number) is shown on the totaliser display. The error codes are classified as follows: ERROR 1 The pulser has run too fast (in excess of 300 pulses per second) ERROR 2 The meter has turned without the nozzle being removed ERROR 3...
- Page 13 DISPENSER BASE AND INLET CONNECTIONS All dimensions stated are approximate. S902/3...
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Page 14: Inlet Connection
INLET CONNECTION All dimensions stated are approximate. ABPDS.SV – Solenoid ABPDS – No Solenoid, valve fitted. check valve fitted. 530mm 430mm 45mm BLANK FOR PIPE ACCESS S902/3... -
Page 15: External Dimensions
EXTERNAL DIMENSIONS All dimensions stated are approximate. 1520mm 340mm NOZZLE DEPENDANT 350mm 260mm S902/3... -
Page 16: External View
EXTERNAL VIEW All dimensions stated are approximate. S902/3... - Page 17 INTERNAL VIEW – ABPDS (No solenoid valve fitted) S902/3...
- Page 18 INTERNAL VIEW – ABPDS.SV (No solenoid, check valve fitted) LOCATION OF OPTIONAL SOLENOID VALVE, IF FITTED. S902/3...
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Page 19: Parts List
PARTS LIST PART DESCRIPTION PART NO. EXTERNAL COMPONENTS LCD DISPLAY UNIT (LCD BOARD) ALP.PCB.LCD LCD DISPLAY UNIT (MAINS BOARD) ALP.PCB.MAIN.W NOZZLE BOOT WITH SWITCH ALP.NOZBOOT.A OUTLET ELBOW ELB.4FFSS INTERNAL COMPONENTS BLANK FOR CALIBRATION HOLE BLANK.08 JUNCTION BOX ABPDS.JBOX JUNCTION BOX 230V OUTPUT RELAY ABPDS.RELAY JUNCTION BOX GLAND GLND.M20... -
Page 20: Declaration Of Conformity
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROTECTED BY COPYRIGHT © AND PROPERTY LAWS AND IS THE SOLE PROPERTY OF HYTEK (GB) LTD. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF HYTEK (GB) LTD IS PROHIBITED.
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