Baader IS-033 Operating, Maintenance And Service Manual Spare Parts List
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Baader IS-033 Operating, Maintenance And Service Manual Spare Parts List

Round cut heading machine
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_________________________________________
Operating, Maintenance And Service Manual
Spare Parts List
IS-033 Round Cut Heading Machine
Hafnarbraut 25
Kopavogur
Iceland
Tel: +354 520 6900
Fax: +354 520 6911
lager@baader.is
www.baader.is

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Summary of Contents for Baader IS-033

  • Page 1 _________________________________________ Operating, Maintenance And Service Manual Spare Parts List IS-033 Round Cut Heading Machine Hafnarbraut 25 Kopavogur Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is www.baader.is...

  • Page 2: Preface

    It is the responsibility of the owner to ensure training is given to all personnel involved on the operation of these machines. Baader Ísland ehf. Will not assume any liability for damages due to the non-observance of this manual, inadequately trained personnel, improper handling of the machine nor its application in fields other than those specified in this manual.

  • Page 3: Table Of Contents

    Lubricant change of the gear motors ................... 42 Country related list of cleaning Agents and Disinfectants..........43 Henkel Sales Partners ......................44 Lubrication and Preservative Recommendation ..............46 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 4: Pictograms Used In This Manual

    Caution In case of non compliance, damage of the machine and or property cannot be ruled out. Particular attention required:– Danger of personal injury. Danger Unprotected electrical systems. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
  • Page 5  Never operate maintain or service this machine if affected by alcohol or other substances that may impair alertness or judgement.  Use safety protective equipment. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 6: Safety Instruction

    ... when actuating the safety lever (3) in front off the in feeding section. … when opening the guard by the kniwe area … when removing the head chute _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 7: Safety Sensors

     Machines built after November 2014. Depress the top most button on the control unit for 3 seconds. Please refer to the photograph B. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 8: General

    It is recommended to wash the fish prior to beheading. Note: Live fish and fish in the state of rigor mortis cannot be processed. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 9: Technical Data

    Live fish and fish in the state of rigor mortis cannot be processed. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 10: Machine Set-Up

    When complete lock the adjusting spindles using the lock nut (fig.1 item 3). Fig 1 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 11: Dimensions

    Thanks to its construction, the operator has a clear view of the working area. Adjustments e.g. for adaptations or service operation, including knife replacement are easily performed. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 12: Power Connection

    Operators must strictly observe the contents of this information _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 13: Water Connection

    Water pressure should be a between 1 to 5 bar (15 to 75 psi) Fig 2 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
  • Page 14 Pressing the start-reset button for more than 1 second when released the machine will run for 1 complete cycle. Stop button (fig.3 item 3) Safety lever Emergency Stop (fig.3 item 4) _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 15: Initial Start-Up Procedure

    60°C. After cleaning, run the machine briefly; grease to remove any cleaning fluid that may have penetrated the bearings. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 16: Cleaning

    Do not run the machine unattended. After pre cleaning, stop the machine, set the main switch to position 0 and secure it. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 17: Main Cleaning

    After cleaning run the machine briefly and grease to remove any cleaning fluid that may have penetrated the bearings. Correctly dispose of cleaning agents that are ecologically harmful. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 18: Preservation

    Before resuming production, remove the preservative from all areas in contact with the product:  with low pressure, max 30 bar.  with 60°C drinking water.  from bottom to top. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
  • Page 19 IS-033 ___________________________________________________________________________ Back-plate In-feed plate Transport-fork Trigger Fish-chute Head-chute Knife _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 20: Adjustment Of The Cycle Control Proximity Switch

    Adjust the distance between the switch- Fig 4 fane and the proximity switch (fig.4 item 2) to 1mm. Re-tighten the 2 hexagon nuts (fig.4 item 1). _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 21: Adjustment Of The Locking Arm Stop

    Adjust the rest position by turning the hexagon head bolt (fig.5 item 1). Re-tighten the hexagon locknut (fig.5 Fig 5 item 2). _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 22: Adjustment Of Cycle Start Position

    Turn the cam (fig.6 item 2) as far possible anti-clock wise. Re-tighten the 3 hexagon bolts (fig.6 item 1) (continued on next page) Fig 6 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 23: Cam Alignment Position

    Re-tighten hexagon bolt (fig.8 item 1). Cycle start position setting is now Fig 8 complete. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
  • Page 24 The setting mark for the lowest cam is located on the underside of the of the cam support. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 25: Adjustment Of The Knife-Drive Support Bracket

    Loosen do not remove the 2 hexagon bolts (fig.9A and 9B Items 1 and 2). Fig 9 A Fig 9 B (continued on next page) _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
  • Page 26 (1 5/16") as shown (fig.11). Note: The dimension is taken square to the side of the machine. Re-tighten the 2 hexagon bolts. Fig 11 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 27: Adjustment Of The Transport Fork Setting Distance

    It is important to ensure that the bolts (fig.13 items 2 and 3) are re-tightened after adjustment. When complete re-tighten the hexagon nut. Fig 13 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 28: Replacement Of The Transport Fork Cam Roller

    (fig.13 item 1). The transport cam roller can now be removed through the access hole. Reverse the procedure to re-assemble. Fig 14 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 29: Adjustment Of The Transport Fork

    Slacken, do not remove the hexagon bolts (fig.15 item 1 & 2). Fig 15 (continued on next page) _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
  • Page 30 10mm at the end. See (fig.16 & 17). Fig 16 2 to 3mm 10mm Re-tighten the hexagon bolts (fig.15 item 1 and 2). Fig 17 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 31: Adjustment Of The In-Feed Plate

    Re-tighten the 3 hexagon bolts (fig.19 item 1, 2 and 3) Fig 19 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 32: Adjustment Of The Back Plate Maximum Travel Stop Screw

    Slacken the lock nut (fig.20 item 1) and adjust the stop screw (fig.20 item 2) to a clearance distance of 16mm (5/8"). Re-tighten the lock nut. Fig 20 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 33: Adjustment Of The Angular Position Of The Back Plate

    RED arrow (fig.21) (closer to neck bone more yield). Adjustment in the direction of the YELLOW arrow (fig.21) (away from neck bone less yield). Fig 21 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 34: Adjustment Of The Back Plate Minimum Travel Stop Screw

    (fig.22 item 2) to maintain a clearance of approximately 10mm (3/8"). Clearance Re-tighten the lock nut. Fig 22 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 35: Adjustment Of Back-Plate Travel Position

    The clearance of the back plate to the Fig 23 transport should be approximately 10mm (3/8") (fig.24). Re-tighten the hexagon head bolt (fig.23 item 1) Fig 24 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 36: Adjustment Of The Trigger

    It is important to keep the area around the cycle start trigger clear (see fig.26). Fig 26 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 37: Tension Of The Knife Drive Belt

    20mm (3/4") of movement in the middle of the belt. When complete re-tighten the four hexagon head bolts. Fig 27 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 38: Knifes

    M20 LEFT HAND THREAD knife nut Remove the knife nut. It is now possible to remove the rotary knife. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
  • Page 39 After removal of the rotary knife. Clean the knife mounting face. Replace the rotary knife ensuring the knife drive dogs are located in the rotary knife. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
  • Page 40 Using two 41mm spanners one on the knife shaft and the other on the knife nut tighten the M20 LEFT HAND THREAD knife nut _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 41: Grease Lubrication

    190 bar. Whenever cleaned, the machine is to be lubricated to expel any cleaning fluids that may have penetrated the machine bearings. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 42: Lubricant Change Of The Gear Motors

     Lubrication change every 2000 hrs or 1 year. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 43: Country Related List Of Cleaning Agents And Disinfectants

    P3-clint RI P3-topax 56 P3-topax 99 P3-topax 91 zinnfest flüssig Quorum Pink II Quorum Pink II Quorum Purple Quorum Amber Quorum Clear Ster-Bac Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 sale@baader.is / www.baader.is...

  • Page 44: Henkel Sales Partners

    Tel: + 30 16 873 730 Tel: +47 22 681 800 Fax: +385 – 1365 1388 Fax: +30 16 841 333 Fax: +47 22 682 050 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 sale@baader.is / www.baader.is...
  • Page 45 Fax: + 38 62 42 96 152 Tel: + 380 44 29 6 6721 Fax: + 380 44 23 0 2873 _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

  • Page 46: Lubrication And Preservative Recommendation

    USDA-H1. The lubricant is of the GRAS type. comply with the USDA-H1 requirements and is of the GRAS type, semi-synthetic and extremely seawater resistant. _______________________________________________________________________________________ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...

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