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Summary of Contents for SAIC MOTOR ZS11E Series
- Page 1 PDI Operation Instruction for ZS11E Series SAIC Motor Passenger Vehicle Co. After-sales Service Centre TAC Version: V1.0 March, 2019...
- Page 2 This instruction is applicable for ZS11E Series This instruction focuses on clarifying the tools, methods, precautions, key inspections, etc. For PDI inspections of ZS11E Series. The PDI inspectors of after-sales service centres must read this instruction carefully to complete the relevant PDI inspections as required and record the issues found on SAIC-PDI Check List.
- Page 3 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 Numbers must be Confirmation of Vehicle Basic Information kept consistent Filing Number of Energy Consumption Label 1. Options Sheet and VIN Confirmation Check if the contents of the options sheet keep consistent with the vehicle and make sure that the VIN on the left lower side of the windscreen (driver side) and the VIN on the body (1) are identical with the VIN code on the vehicle manufacturer nameplate (right B-pillar) and qualification...
- Page 4 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 5. Inspection and Confirmation of Front Door Lock Cylinder Trim Cover The left front door lock cylinder trim cover of ZS11E series has not been mounted when delivered from the factory (as shown below) and is placed in the left front door trim panel, please keep it properly.
- Page 5 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 III. Coolant Level Inspection Engine Compartment Inspection I. Open Engine Hood Pull the engine hood release handle (A) from the inside of the vehicle. Toggle the safety catch release handle (B) fitted on the engine hood lock body in the arrow direction to release the engine hood safety catch.
- Page 6 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 V. High-voltage Components Inspection The surface of the high-voltage system components is free from damage, the connectors are reliably connected without any interference/scratch. High-voltage components in the engine compartment are shown below: High-voltage Harness. Onboard Charger (OBC). 1.
- Page 7 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 the door, then pull the door handle to open the door. Press the UP/DOWN button on the right of multifunction steering wheel to make adjustment. ★ The following inspections require to turn on the Instrument Warning Lamp ignition switch (the key is placed in position 2) Switch on the ignition, confirm that all warning lamps will be illuminated to conduct the self-check.
- Page 8 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 Display of the power battery electric quantity in the instrument (3). Touchscreen Function / 4G Network Function Check that the surface of the display is flat and free Electronic Parking Brake (EPB) Status Inspection of scratches; Pull the EPB switch until indicators in the EPB switch The contents displayed are intact, without missing and the instrument pack illuminate, it indicates that characters, figures or graphs.
- Page 9 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 IV. Light Inspection If an obstacle is detected at the rear, the system will prompt the driver with warning alarms. Operate the master light switch to check if the lights work properly. AUTO Light Functional Inspection With the ignition switch in position “ACC”, the AUTO Parking Camera System lighting system will be defaulted as ON (1).
- Page 10 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 VIII. Sunroof Inspection Confirm the vehicle driving mode in the instrument pack (as shown in the red box below). Adjust according to the sunroof switch positions. Sunroof tilting Sunroof opening Sunroof closing Open or close the sunroof sunshade. Brake Energy Recovery Mode Switching The energy recovery mode registration can be set by switching the UP and Down buttons.
- Page 11 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 BATTERY Switching Manually toggling the switch "frontwards" or "rearwards" can call out the Distance to Empty message on the instrument pack interface and the message will disappear after a few seconds. Charging Port Inspection Opening and closing of fast/slow charging port flap (as ...
- Page 12 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 ★ The following inspections require to turn off the The EDS low voltage connector is firmly connected and the ignition switch/power off the vehicle circuit has no interference. Chassis Inspection I. Power Battery Inspection III. Electric Compressor Inspection Check the surface of the power battery pack for no scratches, deformation, etc.
- Page 13 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 II. Slow Charging Function Confirm the charging current when the ignition switch is placed to position “ON”; the current range is from -1A to -7A. Read the SOC value before charging, and observe whether the electric quantity is increased after half an hour.
- Page 14 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 The followings can be tested depending ★ vehicle still can be accelerated by pressing the on the road conditions accelerator pedal (such as overtaking). The speed IV. Constant Speed Cruise Function will return to the original setting value after releasing Cruise Control System Activation the pedal.
- Page 15 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 Brake Energy Recovery Level: Strong Brake Energy Recovery Level: Moderate Brake Energy Recovery Level: Weak Energy Recovery Effect Assessment Level 3 - Recover more energy, with short sliding distance, and strong vehicle drag; Level 2 - Recover moderate energy; ...
- Page 16 SAIC-PDI Operation Instruction_ZS11E_V1.0_201903 Troubleshooting and Vehicle Settings I. DTC Inspection and Deletion Connect VDS II, set the ignition switch to position "2", enter the vehicle diagnosis interface, and click the "Start Scanning" button to complete the vehicle module scan. If there is a DTC, you need to find the specific reason; Click "Delete All DTCs"...
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