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Table of Contents
Related Manuals for TECALEMIT 3000XB
Summary of Contents for TECALEMIT 3000XB
- Page 2 Contents Page Subject Description of Hoist 4 - 7 Installation Instructions 8 - 10 Operating Instructions To Raise Hoist To Lower Hoist Routine Maintenance Major Service 11 - 17 Fault Diagnosis Emergency Operation Safety Devices Extra Safety Devices Illustrated Parts Lists 18 - 19...
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Page 3: Safety Precautions
The hoist is condition. driven by two electrical motors which turn the two lifting • Use only Tecalemit approved lifting accessories. screws. Two lifting nuts run on the lifting screws and • Always turn the isolating switch to the horizontal “off”... -
Page 4: Installation Instructions
Installation Instructions 4. Stand the two columns up on the base frames. Bolt the columns down using four M16 x 50 mm long and four M10 x 35 mm long high tensile bolts. By following these instructions carefully, your new hoist Leave the M16 bolts undone about 4 mm (two can be assembled quickly to give safe, smooth and turns). - Page 5 FIG.3 10.Drill and fit eight hold-down bolts. The bolts must be 16 mm thread diameter and fitted in accordance with the manufacturer’s instructions: Approved expanding-type masonry anchors - Ramset Trubolt T16125 and Hilti HSA stud anchor M16 x 140/25. Note: The bottom edge of the expansion sleeve on the masonry anchor must be a minimum of 75 mm deep in the concrete when tightened.
- Page 6 18. Connect the power supply from the mains isolator 24. Drive the hoist up and down four or five times to switch (adjacent to the hoist), to the control box on lubricate the lifting screws. the drive column. Use 4-core plus earth, 7 strand, 2.5mm copper cable.
- Page 7 FIG.7 Metal Oxide Varistor Black Top Limit Switch Drive Black Top Limit Switch Slave Blue Bottom Limit Switch Drive Blue Bottom Limit Switch Slave Raise K1M Aux Lower K2M Aux Black Proximity Switch Drive Black Proximity Switch Slave Page 7...
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Page 8: Routine Maintenance
Operating Instructions Daily 1. Lower the hoist to floor level. Check that a gap exists between lift and safety nuts on both columns. To raise hoist 2. Clean the lifting pads to remove any oil or grease . Note: read the safety precautions on page 3 before Inspect them for any deep cuts or other damage . -
Page 9: Inspection Procedure
1. (e) Use a suction pump to remove the oil from the Inspection Procedure reservoir. (f) Remove the lifting arms from the carriage and Lift Screw remove the bottom limit switch cover. Thoroughly wash the screw to remove all dirty oil. Inspect the outside diameter and top and bottom flanks 2. - Page 10 Top bearing 12. Fit the key, bottom collar and Nyloc nut to the bottom of the screw. Remove the cotter pin and remove the castle nut. 13. Fit the top plate and bearing assembly over the Remove the pulley and the top plate assembly from the top end of the lift screw.
- Page 11 If either the power or the run light on the left side of the PLC is flashing, the PLC has an internal fault. Contact the nearest Tecalemit branch or Klockner Moeller branch. Replace the PLC.* b. Warning light is not on. When 1.
- Page 12 Reset the alarm.+ 14.The PLC has a faulty output a. Contact the nearest relay (.0 or .1) Tecalemit or Klockner Moeller branch. Replace the PLC. b. Reset the alarm.+ 2. The hoist runs slow a. The motors do not sound like 1.
- Page 13 Problem Problem Symptom Possible Cause Remedy c. The motors sound like they 1. Inadequate lubrication of the a. Check the oil level in are working hard, and the lifting lift screws. reservoirs. (refer routine nut is getting very hot when maintenance) lifting.
- Page 14 Problem Problem Symptom Possible Cause Remedy b. A squealing noise from the 1. The brake inside the screw a. Clean the brake shoe and top of the column. pulley is squealing inside the screw pulley to remove all dust. b. remove the brake shoe and lightly file the wearing surface to remove any hard spots.
- Page 15 Alteration of the program may cause a dangerous situation. Warranty on the hoist will be void and Tecalemit will not accept liability for any damages caused by a P.L.C program that has been altered or if the label covering the P.L.C programming socket has been removed.
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Page 16: Safety Devices
Emergency operation] Safety devices Manual lowering of the hoist. This hoist is fitted with a number of safety devices to Warning: Do not manually lower the hoist unless it is protect the operators from injury. These devices must be fitted and maintained to keep the hoist safe. absolutely necessary as there is a risk that the vehicle may fall off the hoist if both sides of the hoist are not lowered evenly. -
Page 17: Alarm System
Footguards Alarm system Footguards are fitted to the outside of the lifting arms to The computer controller checks that the hoist is prevent people from having their toes trapped and operating correctly and it will stop the hoist if it is faulty. crushed when lowering the hoist. - Page 18 Part No. Description Quantity Item No. Part No. Description Quantity Item No. V18655 Drive cover V15187 SMA1204.10 Screw M4 x 10L cheese. hd. V18999 Electric control box WWA1003.10 Washer 3/16” flat V16787 O-ring CMA006.40 Cotter pin SME706.25 Cap screw M6 x 25 NWA118.2 Slotted nut 1 1/8 BSW V18652...
- Page 19 1 2 3 4 1b SLAVE COLUMN 105 103 DRIVE COLUMN V19270 Page 19...
- Page 20 IMPORTANT Notes: TEC 3000XB 3 tonne screw hoist A simple daily visual check will ensure this hoist is operationally safe The hoist is operationally safe while a gap exists between the lift nut and the safety nut. It the lift nut is allowed to wear to the extent that the two nuts completely close up, then the safety nut becomes the lifting nut.
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