Summary of Contents for Trane Technologies Thermo King T-590 Series
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Operator’s Manual T-590, T-690, T-890 and T-1090 Series Single Temperature Units with Premium HMI Revision B T T K K 5 5 6 6 7 7 0 0 2 2 - - 1 1 - - O O P P - - E E N N August 2020...
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Introduction This manual is published for informational purposes only and the information furnished herein should not be considered as all-inclusive or meant to cover all contingencies. If more information is required, consult your Thermo King Service Directory for the location and telephone number of the local dealer.
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I I n n t t r r o o d d u u c c t t i i o o n n Customer Satisfaction Survey Let your voice be heard! Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser.
Safety Precautions Danger, Warning, Caution, and Notice Thermo King® recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required (refer to examples below). Your personal safety and the proper operation of this unit depend upon the strict observance of these precautions.
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S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s D D A A N N G G E E R R H H a a z z a a r r d d o o u u s s G G a a s s e e s s ! ! Refrigerant in the presence of an open flame, spark, or electrical short produces toxic gases that are severe respiratory irritants which can cause...
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Automatic Start/Stop Operation C C A A U U T T I I O O N N R R i i s s k k o o f f I I n n j j u u r r y y ! ! The unit can start and run automatically any time the unit is turned on.
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! ! The unit power plug must be clean and dry before connecting it to a power source.
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s D D A A N N G G E E R R R R e e f f r r i i g g e e r r a a n n t t V V a a p p o o r r H H a a z z a a r r d d ! ! Do not inhale refrigerant.
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S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s breathing, if necessary. Stay with victim until emergency personnel arrive.
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s victim away from the current. DO NOT TOUCH the victim. You will receive a shock from current flowing through the victim’s body.
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Safety Nameplates Observe all safety nameplates placed in various locations on the unit. Figure 1.
Unit Description General Description The T-90 Series units are one-piece, front-mounted, diesel powered cooling and heating systems designed for straight trucks. The condensing portion of the unit is mounted on to the front of a truck cargo box with the evaporator portion protruding into the box.
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Design Features • Microprocessor Controlled • Continuous System Monitoring • In-Cab HMI Controller •...
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Engine Engine power for the T-590, T-690, and T-890 is provided by the TK374F, a three-cylinder, EPA Tier 4, special clean and quiet diesel engine rated at 13.27 continuous horsepower (9.9 kW) at 2200 RPM and 14.61 continuous horsepower (10.9 kW) at 2425 RPM.
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n N N o o t t e e : : The use of 50/50% pre-mixed ELC is recommended to ensure that deionized water is being used.
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n The system monitors and maintains the compartment temperature, the engine block temperature, and battery charge levels at a point where quick, easy starts are possible.
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n D D A A N N G G E E R R H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e ! ! High voltage AC power is present whenever the unit is operating in the Electric Standby mode and whenever the unit is connected to external...
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n S S u u c c t t i i o o n n P P r r e e s s s s u u r r e e R R e e g g u u l l a a t t o o r r ( ( S S P P R R , , T T - - 5 5 9 9 0 0 O O n n l l y y ) ) : : This component is a mechanical control device used to limit the suction pressure to the compressor.
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n C C o o m m p p r r e e s s s s o o r r O O i i l l S S i i g g h h t t G G l l a a s s s s : : The compressor oil sight glass is used to check the relative level of compressor oil in the compressor sump.
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U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Figure 8. Engine Compartment Components T-590 and T–690 Units (T-890 and T-1090 similar). RAJ547 Alternator Engine Oil Dipstick (on side of...
Operating Instructions for Premium HMI Control Panel Truck Premium Display HMI Control Panel The Truck Premium Display is used to operate the unit, display unit information, and access all Maintenance and Guarded Access Menus. The Truck Premium Display communicates with the Base Controller via the Controller Area Network (CAN) bus.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l •...
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Hard Keys Figure 11.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Soft Keys Figure 12.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l N N o o t t e e : : With extremely cold ambient temperatures, it may take up to 15 seconds for the display to appear on initial startup.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 15.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 18.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l When the unit is ready to run, the Standard Display appears.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l The Standard Display The Standard Display is the default display that appears if no other display function is selected.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l The setpoint display appears as shown (Figure 26, p.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 28.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l •...
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 31.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 33.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 35.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 37.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l If unit operation is required, the diesel engine will start as shown previously in Starting The Diesel Engine.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 42.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 43.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 46.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l The gauges and I/O conditions available are shown below.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Using the Sensors Key The SENSORS key allows the operator to view the temperatures read by the unit temperature sensors.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l E E v v a a p p o o r r a a t t o o r r C C o o i i l l T T e e m m p p e e r r a a t t u u r r e e : : Displays the temperature of the evaporator coil sensor.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 52.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l E E l l e e c c t t r r i i c c S S t t a a n n d d b b y y : : If the Electric Standby option is present and the Diesel to Electric Auto-switch feature is set NO, this feature allows the operator to manually select electric mode operation.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 54.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 57.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 59.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Check Alarms Check Alarms are indicated by an Alarm Icon in the display.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l •...
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l configured for electric to diesel autoswitch, it automatically starts and runs in diesel mode if an electric shutdown occurs.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l If the Limited Alarm Restarts feature is enabled, the following additional alarm codes may only be cleared from the Guarded Access Menu.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 64.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l After the alarm situation is resolved, press the CLEAR key to clear the alarm.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l •...
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Sensor Calibration Check Manually monitor load temperature.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Electric Motor Failed to Run If unit is shut down repair immediately.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Auto Switch from Diesel to Electric Report alarm at end of the day.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 69.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 71.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l The Language Menu or Alarm Menu will appear.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l •...
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l If enabled in Guarded Access, Sleep Mode is used to keep the engine warm and the battery charged when the unit is not in use.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 77.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 79.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Pressing the Select key will change the mode from CYCLE-SENTRY to Continuous.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Select key again allows the operator to change back to CYCLE-SENTRY mode operation.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 87.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l confirms the new setting for two seconds and then returns to the Standard Display.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 92.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Selecting Sleep Mode Normal CYCLE-SENTRY mode starts and stops the unit as required to maintain the desired setpoint temperature, maintain the unit battery in a...
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 96.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 99.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l The display will prompt the operator for the DAY the unit is to restart in normal operation.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 104.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l The unit will restart at the programmed time (in this example 4:30 am) and perform a Pretrip Test (if selected).
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l •...
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 107.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 110.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 112.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l HIGH, MEDIUM, LOW, and OFF.
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l Figure 116.
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O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r P P r r e e m m i i u u m m H H M M I I C C o o n n t t r r o o l l P P a a n n e e l l The Language Menu or Alarm Menu will appear.
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Loading and Enroute Inspections I I m m p p o o r r t t a a n n t t : : Make sure cargo is pre-cooled to the proper temperature before loading. The Thermo King unit is designed to maintain temperature, not cool an above-temperature load.
L L o o a a d d i i n n g g a a n n d d E E n n r r o o u u t t e e I I n n s s p p e e c c t t i i o o n n s s Inspecting the Load Never assume that the product has been loaded properly.
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L L o o a a d d i i n n g g a a n n d d E E n n r r o o u u t t e e I I n n s s p p e e c c t t i i o o n n s s N N o o t t e e : : You can cancel defrost by turning the unit off, then restarting the unit.
S S p p e e c c i i f f i i c c a a t t i i o o n n s s Important: Only OAT extended life coolants (Chevron Delo® XLC or equivalent) should be added to Thermo King systems.
S S p p e e c c i i f f i i c c a a t t i i o o n n s s Fuse Size Function 8X Power (Install fuse in right position) None No Fuse 2A Power to CAN Connector J13 8FC Circuit (Remote Status Light/Optional Power)
S S p p e e c c i i f f i i c c a a t t i i o o n n s s T-890 Horse- Voltage/ Kilowatts Full Load Overload power Phase/ (amps) Relay Frequency Setting (amps) 230/3/60...
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Unit Maintenance A regular inspection and maintenance program will help to keep your unit in top operating condition. While pre-trip inspections can be performed by the operator (e.g., checking oil and coolant levels), all major and minor service requirements should be handled by a Thermo King dealer for four very important reasons: •...
U U n n i i t t M M a a i i n n t t e e n n a a n n c c e e Maintenance Inspection Schedule Pre- 2,000 Inspect/Service These Items trip nual/ Hour- 3,000 Hour-...
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U U n n i i t t M M a a i i n n t t e e n n a a n n c c e e Pre- 2,000 Inspect/Service These Items trip nual/ Hour- 3,000 Hour- —...
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U U n n i i t t M M a a i i n n t t e e n n a a n n c c e e Pre- 2,000 Inspect/Service These Items trip nual/ Hour- 3,000 Hour- •...
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Serial Number Locations The serial number of your unit, the engine, or the compressor may be required when contacting a Thermo Dealer or the Emergency Cold Line service. Record these numbers for quick access when needed. Figure 121. Engine Serial Number Location Shown (All Models) ARA578 Figure 122.
Unit Warranty Please contact your nearest Thermo King dealer for terms of the Thermo King North American Self Powered Truck Unit Limited Warranty. EPA and ARB Supplemental Emissions Warranty Statement Your Thermo King unit is covered by the diesel engine manufacturer’s EPA and ARB Supplemental Emissions Warranty.
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Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938.
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