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� F
Roadmaster Moped
Owner's Manual
CONGRATULATIONS.
fabricated to provide you with many years of satisfac-.icn. Your Owner's Manual contains assembly, operation,
main�riance and safety information. Most maintenarice adjustments are minor and can be made by following
the instructions in this owner's manual. This moped meets or exceeds industry standards. It is NOT designed
for off-road use, jumping, stunts and other types oh1busive riding. Ride this moped with the same care and
safe riding practices used with any bicycle.
IZED SERVICE CENTER. (See service center listings).
(Refer to your McCulloch Engine OWners Manual for information relating to the E ngine.)
You have selected a fine moped. Your moped has been carefully designed and
A L L MAJOR REPA I R S SHOULD B E MADE AT AN AUTHOR·
MODELS
110 (57387-20)
115
115KM
120 (57063)
125
..
(57387-19)
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Related Manuals for AMF 110
Summary of Contents for AMF 110
- Page 1 MODELS 110 (57387-20) (57387-19) 115KM 120 (57063) � F Roadmaster Moped Owner's Manual CONGRATULATIONS. You have selected a fine moped. Your moped has been carefully designed and fabricated to provide you with many years of satisfac-.icn. Your Owner's Manual contains assembly, operation, main�riance and safety information.
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Page 2: Table Of Contents
• • CLEANING : ....• RECOMMENDED MAINTENANCE (MODELS 110, 115, & 115KM) • SCHEDULE E LE CTR ICAL SYSTEM •... -
Page 3: Safety Warnings
SAFETY WARNINGS AG E, L I CENSI NG, A N D LOCAL T RA F F I C R E G U LAT I O N S VARY F RO M STATE TO STATE. Check existing local laws. N E V E R A L LOW A CH I LD TO OPE RATE T H I S MOPED. The manufacturer recommends that anyone operating this moped shou Id be at least 1 4 years of age. -
Page 4: Parts Identification
b. Alcohol and certain medicines adversely affect your judgment. Avoid using either before riding. c. Be on the alert for people sitting in parked cars. (They may open the car door in front of you.) d. Use extra caution and be alert at intersections. Most moped accidents occur t:1er•'. -
Page 5: Consumer Information
Handlebar Width-30 inches (762 m m ) Tire-2 x 1 6 inches (outside diameter 2 0 inches ( Dot) approved AMF moped) Rim- 1 . 350 x 1 6 inch (34 x 406 m m ) tubular Brakes- I nternal expanding drum... -
Page 6: Passing Ability
PASSING ABILITY This figure indicates passing times and distances that can be met or exceeded by the vehicles to which it appl ies, in the situations d ia- grammed below. The low-speed pass assumes an initial speed of 20 mph and a l imit- ing speed of 35 mph. -
Page 7: Tools For Assembly
YOU WILL NEED TOOLS FOR ASSEMBLY engines, such :is mopeds and out A 6" adjustable wrench should You must use regu lar leaded board motors. This oil must be made available for initial as gasoline and Boating I ndustry As mixed at a 40: 1 (gas to oil) ratio. -
Page 8: Step 3
Fig. C Fig. Fig. B Secure front brake cable to the fork leg using a short cable tie. (See F ig. A) (Serrated side of tie against fork leg.) I nsert flat end of tie thru the self-locking end. Hold flat end of tie vv'1;'.e pushing on self-locking end. -
Page 9: Preparation To Operate
PREPARATION TO OPERATE WARNING: Never mix fuel or re fuel the tank near an open flame. Before riding check each of the Brakes - Check operation of When mixing fuel or refueling the following: front and rear brakes to be sure tank, sure you are in a well Fuel - Make sure there is... -
Page 11: Periodic Maintenance Chart
PERIODIC MAINTENANCE CHART After Initial Every ..hours of ..hours of operation operation Adjust brakes Adjust chain Re-tighten bolts and nuts * Perform general lubrication Check brake wear Check head bearings Check crank bearings Check &... -
Page 12: Brake Adjustment Check
BRAKE ADJUSTMENT CHECK DETAIL When brakes are properly ad justed the wheel will spin freely without "brake drag". I f brakes are too tight brake crag may cause the brakes to 0ver-heat. This wi l l result in brake damage, brake fade, loss of power, and poor fuel economy. -
Page 13: Front Wheel Removal
FOR MODELS 110-115-115KM FRONT WHEEL REMOVAL TOOL REQUIRED •1 0 " ADJUSTABLE WRENCH DETAIL NOTE: Moped should be on a stand or supported off the ground by some other means. Loosen the cable anchor bolt. Remove cable from around the cable anchor bolt. -
Page 14: Front Wheel Installation
Securely fasten reaction arm tion on brake arm. cable.) clamp. Thread end of cable around Be sure barrel end of cable Insert cable down thru the the cable anchor bolt. Be sure snaps into the barrel seat in brake adjusting barrel. cable stays in proper position a... -
Page 15: Tail/Brake Light
HEA DLIG HT REM OVA L POSI T I O N ALL Pu l l u p on back edge of rub THREE TABS AS SHOWN ber retainer at each area where tabs are located. Slide rubber retainer with sealed beam headlight forward off the metal shei I. - Page 16 MAINTENANCE OF REAR FIGURE WHEEL ALIGNMENT VIEW REAR The rear wheel can sometimes get out of alignment if the carton is mishandled, the moped is driven over rough surfaces, or strikes an object on the roadway or a curb. I f this happens, some interference may occur between the rear tire sidewall and the engine casting.
- Page 17 REPO SITIO NING THE FUEL FILTE R This section pertains to models 1 20 & 1 25 only. (fig. A) The fuel filter may become improperly positioned inside the fuel tank after the moped has left the manufacturing plant due to improper shipping and handling.
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Page 18: Engine Cover Removal
ENGINE COVER REMOVAL TOOL REQUIRED MEDIUM-SIZE SCREWDRIVER • WARNING: If engine is hot when the cover is to be removed, keep your hands away from the engine and muffler area. Remove the seat. Place a wedge between the top of tire and friction roller on bottom of engine so lift lever han... -
Page 19: Lubr Ication
WASHING UBRICATION Periodic lu brication wi ll increase N E V E R SPRAY T H E E N G I N E . !rvice l ife. Chain: Keep well l u bricated water. A direct spray could pos hh SAE 30 weight oil. Wipe off B E F O R E WASH I N G your moped, sibly cause a malfunction or dam... - Page 20 E L E C T R I C A L S Y S T E M E L ECTR I C A L C l R C U I T FOR MOD ELS 1 1 0 . 1 15 . 1 1 5 K M �adlrgtn I m portant: The A M F electrical system differs from conventional...
- Page 21 L E CT R I C A L SY S T E M E L ECT R I CA L C I R C U I T R MODELS 120 -125 -· mportant: The A M F electrical :em differs from conventional :trical circu its and shou Id be -·...
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Page 22: Electrical System Troubleshooting
E L ECTRICAL SYST E M T R O U BLESHOOTING The simplest rnit:tion to each problem i s l i sted first and should be checked i n that order. B y doing this, a problem can be corrected without any u nnecessary cost or labor. When checking the wiring, always look for broken wires and/or loose terminals. -
Page 23: Cable Routing
FOR MODELS 1 1 0 - 1 1 5 - 1 1 5K M CA B LE ROUTING CAU T I ON: Follow the routing instructions shown. Improper cable or harness routing can result in steering restrictions causing impaired control or interference with moving parts causing wear. WI R I N G H A R N ESS B R A K E CABLES Maintain generous... -
Page 24: Parts Listing
To elim inate error and speed del ivery of replacement parts, always include the following information on your order. Ordering N umber of the Part. Part Name or Descri ption. AMF Wheel Goods Quantity Moped Service Department Color (if painted or a plastic part). - Page 25 'lf= MIRROR LUGGAGE CARRIER H E X HEAD OF N U T FRAME H E A D F I TT I N GS (complete) H O R N SWITCH ASS E M B L Y (complete) Ordering No. M P-001 4 Order ing No.
- Page 26 SACHS B RAKE F R ONT H U B ASSE M B LY (complete) MP 0075 r enni Ordering Ref. Part Name Axle Assembly MP-0001 Axle Nuts (4) MP-0003 Hub Bearings ( 1 set) MP-0004 Brake Adjusting Barrel NOT I C E : I f a complete hub or MP-0005 w/nut...
- Page 27 SACHS B R A K E REAR H U B ASS E M B L Y (complete less free whee l ' ing sprocket) rdering No MP 00 Ref. Part Name Axle Assemblv MP-0002 Axle Nuts (4) MP-0003 � MP-0004 Hub Bear ake Adiusting Barrel MP-0005...
- Page 28 WIRE RETAINER BARREL H EA D L I G HT (complete less speedometer & bracket w/clamp) Ordering No. MP-0 1 22 Ordering Ref. Part Name Plastic Housing w/Fasteners MP-0 1 1 5 Bezel w/Retainerclip & Screw MP-01 1 2 & MP-01 1 3 Connector Lead Assembly...
- Page 29 FOR M ODELS 1 2 0 . 1 25 t___ __ __ @ acket) F RONT F O R K (comp lete-less rack mounting br Ordering No. M P-01 23 Model 1 20 Ordering No. MP-0 1 40 Model 1 25 Ref.
- Page 30 ENGINE NOT ILLUSTRATED PARTS LIST FOR MODELS 1 1 0, 1 1 5 and 1 1 5 KM Crossmember Screws(2) MP-0101 Screws for Plastic Engine Cover (4) MP-0099 Engine(complete) MP-0100 Model Ordering Re f. Ordering Ref. Ordering Part Name Part Name Part Name 1 1 0 Rear Fender...
- Page 31 -&� ENG I N E NOT I L LUSTRATED PARTS LIST FOR MODEL 120 Ordering Ref. Ordering Ref. Ordering Ref. Part Name Part Name Part Name Crossmember Screws(2) MP-0101 MP-0 1 1 8 Luggage Rack Taillight Assembly & Screws for Plastic Horn w / mounting MP-0049 fasteners)
- Page 32 NOT I LLUSTRATED ENGINE PARTS LIST F O R MODEL 1 2 5 Ref. Ref. Ordering Ordering Ref. Ordering Part Name Part Name Part Name Luggage Rack MP-0101 MP-0 1 1 8 Crossmember Screws(2) Taillight Assembly Horn w / mounting &...
- Page 33 THIS MOPED COMPLIES WITH AL L SAFETY REG ULATIONS OF THE U. S. DEPARTMENT OF TRANS. PORTATION (symbol DOT) FOR MOTOR-D R I V EN CYCLES IN EFFECT AS OF THE DATE OF MANUFACTURE.
- Page 34 N OTES...
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Page 35: Warranty
ONE YEAR LIMITED WARRANTY R ESPONSI B I LITY O F A M F W H E E L G O O DS D I V I S I O N (hereinafter "AMF TH E PUR CHASER-CONSUM E R Wheel Goods") warrants to the original retail p u r...
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