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Summary of Contents for Bredel Pulsation damper Series
- Page 1 Pulsation damper series PD/40, PD/65 and PD/100 Manual ORIGINAL INSTRUCTIONS...
- Page 2 Watson-Marlow Bredel B.V. provides the information in this manual “as is” and does not take any responsibility and does not give any guarantee on this manual or its content. Watson-Marlow Bredel B.V.
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Page 3: Table Of Contents
CONTENTS CONTENTS ............................. 3 GENERAL ..........................4 How to use this manual ....................4 Original instructions ......................4 Service and support......................4 Environment and disposal of waste ................. 4 SAFETY..........................5 Symbols ......................... 5 Intended use ........................5 Compliance Pressure Equipment Directive..............5 Use In Potentially Explosive Environments (ATEX)............ -
Page 4: General
Service and support For information with respect to specific adjustments, installation, maintenance or repair jobs which fall beyond the scope of this manual, contact your Bredel representative. Make sure you have the following information at hand: ... -
Page 5: Safety
The pulsation damper is designed in conformance with the current European standards and directives. Only use the pulsation damper in conformance with the intended use described above. If you want to change the application of your pulsation damper, contact your Bredel representative first. -
Page 6: Responsibility
Depending on the specific working conditions or accessories used, additional safety instructions can be required. Immediately contact your Bredel representative, if you notice a potential danger while using your pulsation damper. -
Page 7: Warranty Conditions
Warranties purporting to be on behalf of Bredel B.V. made by any person, including representatives of Bredel, its subsidiaries, or its distributors, which do not accord with the terms of this war ranty shall not be binding upon Bredel unless expressly approved in writing by a Director or Manag er of Bredel. -
Page 8: Description
E. Production code Operation of the pulsation damper The Bredel pulsation damper reduces the pulses created in the discharge line by the hose pump. This is achieved by means of a thick-walled, reinforced rubber hose which is mounted in a carbon steel, cylindrical pressure vessel. -
Page 9: Pulsation Damper Hose
EPDM P040075 P065075 P100075 Consult your Bredel representative for Hose Pumps for more detailed information about the chemical and temperature resistance of pulsation damper hoses. Store the pulsation damper hose in a cool, dry place and do not subject it to sunlight. -
Page 10: Pulsation Damper Selection
Pulsation damper selection The pulsation damper types mentioned on the front cover are functional with more than one type of Bredel hose pumps. In the following table the right pulsation damper can be selected to match your hose pump: Selection table pump and pulsation damper... -
Page 11: Installation And Commissioning
Avoid, at all times, a pressure higher than the maximum operating pressure. When using a Bredel series 265-2100 pump with pulsations over 500 kPa (5 bar, 72.5 psi) use two pulsation dampers - one for each pump head. -
Page 12: Lifting And Moving The Pulsation Damper
Avoid too heavy loads on the flanges. The maximum forces are given in the table below: Maximum flange loads Force Unit PD/40 PD/65 PD/100 1000 1400 2000 1000 Lifting and moving the pulsation damper To lift, move and position the pulsation damper, suitable hoisting belts must be used. The best place to attach the hoisting belts is immediately behind both flanges of the pulsation damper. - Page 13 Consider the filling medium for the pulsation damper housing – in this case compressed air or nitrogen. If in doubt concerning the correct filling medium for your pulsation damper, contact your Bredel representative for assistance. CAUTION Before pressurizing the pulsation damper ensure that the pulsation damper is built in the piping system, ensure that the suction and discharge valves are op en, ensure that any drain valves are closed.
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Page 14: Maintenance
6 Maintenance Careful maintenance and, in particular, scrupulous cleaning are essential for problem-free operation of the pulsation damper. Before carrying out any maintenance to the pulsation damper, please thoroughly acquaint yourself with the directives in the chapter 2 SAFETY. ... -
Page 15: Replacing The Pulsation Damper Hose
Support the pulsation damper in such a way that it cannot fall during disassembly. Remove the mounting bolts from both flanges. Lift the pulsation damper onto a suitable workbench. Adhere to the instructions for lifting and moving as mentioned in paragraph 5.4 Lifting and moving the pulsation damper. -
Page 16: Checking The Pressure Relief Valve
15. Pressurize the vessel to 1400 kPa (14 bar, 203 psi) above atmospheric. By pressurizing the hose will be stretched outwards, forcing the hose ends over the inserts. 16. Close the ball valve. Tighten both hose clamps (pos. 8) with the proper torque values. The minimum required torque values as advised (see paragraph 8.2 Torque values) cannot always be realized in the field. -
Page 17: Troubleshooting
7 TROUBLESHOOTING If the pulsation damper does not function (correctly), consult the following checklist to see if you can remedy the problem yourself. If you cannot, please contact your Bredel representative. Problem Possible cause Solution (Heavy) vibration of Pressure inside vessel... -
Page 18: Specifications
8 SPECIFICATIONS General information Description Value Maximum allowable working pressure (p 1600 kPa 232 psi −20 to +45 C −4 to +113 °F Allowable ambient temperature −10 to +80 °C Allowable product temperature +14 to +176 °F −40 to +70 C −40 to +158 °F Allowable storage temperature Maximum surface temperature... -
Page 19: Weights
70.5 Hose 10.8 24.2 Dimensions Dimensions in [mm] Damper Pump Type Type Non- Steel Ferro Bredel 25 PD/40 Bredel 32 100 140 Bredel 40 110 150 Bredel 50 125 165 PD/65 245 1050 Bredel 65 145 185 Bredel 80 160 200... -
Page 20: Spares List
Spares list Pos. Qty. Description PD/40 PD/65 PD/100 Housing P040202 P065202 P100202 Hose NR P040020 P065020 P100020 Hose NBR P040040 P065040 P100040 Hose EPDM P040075 P065075 P100075 Collar bush P040204 P065204 P100204 O-ring NBR S110701 S111001 S111351 O-ring NBR S123451 S123541 S123641 Metal ring... -
Page 21: Surface Treatment
1.2 Surface treatment After surface preparation, one layer of two-component acrylate is used for surface protection. Standard color is RAL 3011, however other colors are optional. Contact your Bredel representative for details on surface treatment. All galvanized parts, excluding fasteners, will have an electrolytic zinc layer of 15 -20 microns. -
Page 22: Declaration Of Incorporation Of Partly Completed Machinery
9 DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY Watson Marlow Bredel B.V. herewith declare, on our own responsibility, that the following partly completed machinery description: Pulsation damper for hose pumps type/model PD/40, PD/65 and PD/100 serial number(s):_______________________________________ to which this declaration applies, complies with the essential requirements of: ... -
Page 23: Safety Form
In compliance w ith our Health & Safety Regulations , the user is required to declare any substances that have been in contact w ith the item(s) being returned to Watson-Marlow Bredel B.V. or any of its subsidiaries or distributors. Not follow ing these requirements may lead to delays in service and/ or response time. - Page 24 Internet: www.wmftg.com Other areas: Watson-Marlow Bredel B.V. P.O. Box 47 NL-7490 AA Delden The Netherlands Phone: +31 74 3770000 Fax: +31 74 3761175 E-Mail: bredel@wmftg.com Internet: www.wmftg.com TS03-060-H 28-29210391 © 2017 Watson-Marlow Bredel B.V. Member of the Spirax-Sarco Engineering Group...
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