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This instruction manual has been prepared especially for the operator of this equipment. Your new lift is the product of over
15 years of continuous research, testing and development, it is the most technically advanced lift on the market today.
YL-250
READ THIS ENTIRE MANUAL BEFORE INSTALLATION &
5000KG 5 TON BASE PLATE CAR HOIST
Installation and operation manual
RECEIVING
Ensure shipment is thoroughly inspected as soon as received.
The signed Bill of Lading is acknowledgement by the shipping
carrier as receipt that this product as listed on invoice is in good
condition for shipment. For your protection: If any goods listed on
this Bill of Lading are missing or damaged, do not accept goods
until the shipping carrier makes a notation on the freight bill of
the missing or damaged goods.
KEEP THIS OPERATION MANUAL NEAR THE MACHINE AT ALL TIMES. ENSURE ALL USERS READ THIS MANUAL.
KEEP THESE INSTRUCTIONS ON HAND. PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND
OPERATION. BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND THE FULL
CONTENT OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED
OPERATION COMMENCES
IMPORTANT SAFETY INSTRUCTIONS
MAY CAUSE INJURY OR DEATH.
BE SAFE
Your hoist was designed and built with safety in mind. To
increase your overall safety operate with proper training
and thoughtful operation. DO NOT operate or repair this
equipment without reading this manual and the important
safety instructions included throughout. Ensure ALL USERS
read and understand this manual.
READ FIRST
Do not operate this machine
until you have read and
understood all dangers, warnings
and cautions in this manual
YOUR
SAFETY
OUR
STANDARDS
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Table of Contents
Summary of Contents for AussieCarHoists YL-250
- Page 1 This instruction manual has been prepared especially for the operator of this equipment. Your new lift is the product of over 15 years of continuous research, testing and development, it is the most technically advanced lift on the market today. YL-250 READ THIS ENTIRE MANUAL BEFORE INSTALLATION &...
- Page 2 We reserve the right to change specifications without incurring any obligation for equipment previously or subsequently sold. No responsibilty taken for typographical errors. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
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Page 3: Important Notice
YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 4: Table Of Contents
Important power unit installation notes Test run Lift start up/final adjustments Optional and standard accessories Owner/operator responsibilities & lift operation safety Wire rope inspection and maintenance Safe lift operation Troubleshooting guide Drawing details YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 5: Important Hints
Consideration should also be given to the use of hearing protection if service activity is performed in an enclosed area or if noise levels are high. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 6: Introduction
23. STAY ALERT. Use common sense and watch what you are doing. during service, or mark circuit breaker switch so that it cannot be Remember, SAFETY FIRST. accidentally switched on during service. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... - Page 7 Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
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Page 8: Check Parts Before Assembly
3. Loosen the screws of the upper package stand, take off the upper column and remove the package stand. 4. Move aside the parts and check the parts according to the shipment parts list motor YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... - Page 9 Motor NOTE: Accurate view by actual purchase order (photo above for reference only) Electric control box Floor cover Off side post assembly Parts box YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 10 NOTE: Accurate view by actual purchase order (photo above for reference only) 6. Electric control box NOTE: view according to order type NOTE: Accurate view by actual purchase order (photo above for reference only) YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
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Page 11: Machine Parameters
Overall Gross Style between Motor capacity time height width weight columns height 70.87” Floor plate, 5000kg 155.15” 133.86” 3.33” 831kg 60-65S 2.0/3.0HP Chain-driven 11000lbs 1800mm 3950mm 3400mm 110mm 1832lbs YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... - Page 12 ACCURATE VIEW BY ACTUAL PURCHASE ORDER YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
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Page 13: Tools Required
Level Bar Tape Measure [25ft] Crescent Wrench (12”) Pliers Ratchet Spanner With Socket (28#) Allen Head Wrench (6#) Wrench set Vise Grips (10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#) YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 14: Specifications Of Concrete
0.79” concrete drill-bit. To ensure full holding power, do not ream the hole or allow the drill to wobble. 4. After drilling, remove dust thoroughly from each holemaking certain that the posts remain aligned with the chalk line. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... - Page 15 Before drilling the anchor holes, position the columns up to each end of the base plate. Double check that the columns are positioned on the chalk line. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 16 DO NOT use an impact wrench for this procedure INSTALL CABLE Lift the carriages up by hand and until they lock at the same level, you will hear a click. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 17 1. The balance cable passes through the carriages along the top pulley. One end of the balance cable has been installed prior to shipment 2. Bypass two rows of bottom pulleys YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 18 Tighten all the hydraulic fittings and fill the reservoir with approximately 10 litres of hydraulic oil. Note: In consideration of hydraulic power unit’s durability and maintaining good running condition use Hydraulic Oil 46# YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 19 Note: The protective cover welded on the extension Colum, only need to install the protective cover on the column 3. Install shelves to place height adapters Oil hose Oil hose height adapters shelves Oil hose YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 20 3. Install cover the safety lock protection box. Install Power side column lock safety cables - Mechanical Release Install Lock Box Install Power side column lock safety cables Install Lock Box YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 21 INSTALLATION OF ELECTRICAL CONTROL BOX - ELECTRIC RELEASE Installation of electrical control box accessories are all in the electronic control box packaging Power indicator Power switch Up switch Unlock switch Down switch Emergency stop switch YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 22 Install limit switch with power unit Note: The security switch is on the main column side ASSEMBLE FLOOR COVER AND PROTECTIVE RUBBER SETS - MECHANICAL RELEASE Power indicator Floor cover YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 23 ASSEMBLE FLOOR COVER AND PROTECTIVE RUBBER SETS - ELECTRIC RELEASE Power indicator Floor cover NOTE: Accurate view by actual purchase order - driagram above for reference only YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 24 NOTE: EACH ARM RESTRAINT ASSEMBLY MUST BE INSPECTED BEFORE EACH AND EVERY TIME THE LIFT IS OPERATED. DO NOT OPERATE THE LIFT IF ANY OF THE FOUR ARM RESTRAINT SYSTEMS ARE NOT FUNCTIONING PROPERLY. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
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Page 25: Important Power Unit Installation Notes
EACH CIRCUIT WITH TIME DELAY FUSE OR CIRCUIT BREAKER. FOR SINGLE PHASE 208-230V, USE 25 AMP FUSE. THREE PHASE 208- 240V, USE 25 AMP FUSE. FOR THREE PHASE 400V AND ABOVE, USE 15 AMP FUSE. ALL WIRING MUST COMPLY WITH NECK AND ALL LOCAL ELECTRICAL CODES. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 26: Test Run
Note: This procedure must be done with a load on the lift. Throttle valve Fixing Nut Clockwise to decrease Counter clockwise to the down speed increase the down speed YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 27: Lift Start Up/Final Adjustments
11. All Screws, bolts, and pins securely fastened 12. Surrounding area clean 13. Operation, maintenance and safety manual on site. 14. Perform an operational test with a typical vehicle YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 28: Optional And Standard Accessories
Aluminum motor iron oil tank Iron motor plastic oil tank or Aluminum motor iron oil tank or plastic oil tank Tool tray iron oil tank or plastic oil tank (only electrolytic locks- optional) YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 29: Owner/Operator Responsibilities & Lift Operation Safety
• ALWAYS load vehicle on lift carefully. Position the lift adapters to contact at the vehicle manufacturer’s recommended lift points. • ALWAYS CLEAR AREA if vehicle is in danger of falling. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... - Page 30 • Repeat entire loading and raising procedures if required. • Position vehicle for proper weight distribution arms under vehicle • Lower lift onto safety locks. to allow adapters to contact at the manufacturer’s recommended pick up points. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 31 • Always use safety stands as needed or when removing or installing LIFT MAINTENANCE PROCEDURES; STOP AND CONTACT THE heavy components. MANUFACTURER FOR INSTRUCTIONS. TO AVOID PERSONAL INJURY, PERMIT ONLY QUALIFIED PERSONNEL TO PERFORM MAINTENANCE ON THIS EQUIPMENT. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 32 • Every 3 Months: Check anchor bolt torque. Anchors should be torqued to 90 ft/lbs. • Semi-Annually: Check fluid level of lift power unit and refill if required per lift installation instructions. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 33 • Inspect all pivot arms pins making sure they are properly secure. • Check equalizer cable tension, and adjust if necessary. • If lift is equipped with overhead micro switch, check for proper operation. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
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Page 34: Wire Rope Inspection And Maintenance
• Visually check for any broken wires. One way to check for crown breaks is to run a cloth along the rope to check for possible snags. • With an awl, probe between wires and strands and lift any wires that appear loose. Evidence of internal broken wires may require a more extensive rope examination. YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 35: Safe Lift Operation
• The lift should be raised just until the vehicle’s wheels are about • Always lower the vehicle down slowly and smoothly one foot off the ground. If contact with the vehicle is uneven or it YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... -
Page 36: Troubleshooting Guide
If ATF is contaminated, replace with clean ATF and clean entire system. 5. Clean release valve Wash release valve in solvent and blow out with air Replace fitting with short thread lead 6. Replace fitting with short thread lead YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... - Page 37 6. Return unit for repair Return unit for repair. 7. See Installation Manual Contact Customer Support. Tighten all hydraulics fittings and inspects all hoses. 8. Check complete hydraulic system for leaks YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
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Page 38: Drawing Details
DRAWING DETAILS LIMITED SWITCH ELECTRICAL CONNECTION DIAGRAM (240V MOTOR) YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual... - Page 39 LIMIT SWITCH ELECTRICAL CONNECTION DIAGRAM (415V MOTOR) YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 40 Prevent reverse flow of oil Overflow Check valve: Overflow valve Overflow valve: Adjusting oil pressure Throttle valve: Adjusting the descent rate NOTE: Accurate view by actual purchase order. Photo above for reference only YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 41 Prevent reverse flow of oil Overflow Check valve: Overflow valve Overflow valve: Adjusting oil pressure Throttle valve: Adjusting the descent rate NOTE: Accurate view by actual purchase order. Photo above for reference only YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 42 Gear pump Gear pump bolt Oil inlet pipe Filter Socket bolt Oil storage tank Oil retum pipe Buffer valve Throttle valve Release valve Handle for release valve Check valve YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 43 O-ring Valve, body, bolt Gear pump Gear pump bolt Oil inlet pipe Filter Socket bolt Oil storage tank Oil retum pipe Buffer valve Throttle valve Release valve Check valve YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 44 35 W001000 Washer ø10 17 W002000 Washerø20 36 YL-DJSSZ5-00-04 Unlock piece 1 18 YL-DJSSZ5-00-07 Main lock plate 36 YL-DJSSZ5-00-05 Unlock piece 2 Split Pin or expansion pin 19 SP000630 ø6X30 YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 45 001-A POWER SIDE COLUMN Mechanical unlocking does not have 13 and 23 item number YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 46 Section 1 Arm welding YL-DJSSZ5.0-03-02-00 Section 2 Arm welding YL-DJSSZ5.0-03-03-00 Section 3 Arm welding YL-DJSSZ5.0-03-04-00 Single helix tray IH001020 Inside hex bolt M10X20 YL-DJSSZ5.0-00-34 Moon gear IH000810 Inside hex bolt M8X10 YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
- Page 47 UHMW polyethylene Slider block YL-DJSSZ5-00-24 Arm lock pin S000630 Expansion pinø6X32 Arm fix shaft YL-DJSSZ5-00-25 YL-DJSSZ5-00-26 Protective rubber SH000825 Sunk bolt M8X25 YL-DJSSZ5-00-27 Arm lock YL-DJSSZ5-00-28 Arm lock spring ø26X140Xø2 YL-250 5000KG 2 BASE PLATE CAR HOIST Installation and operation manual...
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