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Summary of Contents for Ilsco TASKMASTER TB-6DF1000-P
- Page 1 Model: TB-6DF1000-P Instruction manual Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Phone: TASKMASTER TOOLS 800-776-9775 4730 Madison Road 513-533-6200 Cincinnati OH 45227 www.ilsco.com...
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Page 2: Table Of Contents
TB-6DF1000-P Table of Contents Warranty and Servicing..............................3 Safety Symbols..................................3 Safety....................................4-5 Identification..................................6 Kit Includes.....................................7 Technical Specifications..............................8 Identification of Battery Charger and Pack.........................9 Battery Charger................................10-11 Battery Pack...................................12-13 Operating Instructions..............................14-16 Head Assembly Breakdown and Parts List......................17 Tool Parts Breakdown...............................18 Parts List....................................19 Tool Maintenance................................20 Thank you... -
Page 3: Warranty And Servicing
Your first reconditioning is on us! Call us after about 20,000 cycles. To Find a TASKMASTER PRO Service Partner Call ILSCO for assistance in solving tool performance issues or for any of your service needs. ILSCO tool owners will be offered options to solve any tool replacement, parts or repair issues. -
Page 4: Safety
TB-6DF1000-P SAFETY Read all safety warnings, instructions provided with this battery operated tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. WORK AREA SAFETY •... - Page 5 TB-6DF1000-P • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. • Use the battery operated accessories in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the tool for operations different from those intended could result in a hazardous situation.
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Page 6: Identification
TB-6DF1000-P IDENTIFICATION Œ Ž “ ’ ‘ ‘ Œ Battery release buttons Head locking pin ’ LED worklight Label “ Ž Advance trigger Release button Indenter tips Carrying loop Battery pack... -
Page 7: Kit Includes
TB-6DF1000-P KIT INCLUDES 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 Shoulder Strap 1 Case... -
Page 8: Technical Specifications
TB-6DF1000-P TECHNICAL SPECIFICATIONS 6 tons Force developed: Jaw Opening: 1.55 in. Battery voltage: 18 V 5.0 Ah Battery capacity: Lithium-ion Type of battery: Charging time: 60 min (approx) Hydraulic oil: Shell Tellus S2 V 15 -4° to 122° (F) Operating temperature range: 17.25 in. -
Page 9: Identification Of Battery Charger And Pack
TB-6DF1000-P IDENTIFICATION OF BATTERY CHARGER AND PACK Charger Battery Pack “ } Œ ‘ Ž ’ ‘ Œ Light Indicators: • Continuous red: Charging • Slow flashing green: Approaching full charge • Continuous green: Charging is complete •... -
Page 10: Battery Charger
TB-6DF1000-P BATTERY CHARGER Charge only MILWAUKEE M18™ Li-Ion batteries in this MILWAUKEE Li-Ion charger. Other types of batteries may cause personal injury and damage. WHEN TO CHARGE THE BATTERY PACK WITH THIS MILWAUKEE CHARGER Remove the battery pack from the tool for charging when convenient for you and your job. MILWAUKEE batteries do not develop a memory when charged after only a partial discharge It is not necessary to run down the battery pack before placing it on the charger. - Page 11 TB-6DF1000-P CHARGING A HOT OR COLD BATTERY PACK The Red Flashing Indicator light on the charger indicates that the battery pack temperature is outside the charging range. Once the battery pack is within the acceptable range, normal charging will take place and the red light will be continuous. Hot or cold batteries may take longer to charge. POWER THE CHARGER WITH AN INVERTER OR GENERATOR The charger will operate with most generators and inverters rated at 350 Watts or higher.
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Page 12: Battery Pack
TB-6DF1000-P BATTERY PACK FUEL GAUGE Use the Fuel Gauge to determine the battery pack‘s remaining run time. Press the Fuel Gauge button to display the lights. The Fuel Gauge will light up for 2-3 seconds. When less than 10% of charge is left, 1 light on the fuel gauge will flash slowly. - Page 13 TB-6DF1000-P COLD WEATHER OPERATION MILWAUKEE Li-Ion battery packs are designed to operate in temperatures below freezing. When the battery pack is too cold, it may need to warm up before normal use. Put the battery on a tool and use the tool in a light application. It may buzz for a short time until it warms up. When the buzzing stops, use the tool normally.
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Page 14: Operating Instructions
TB-6DF1000-P OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Be sure to read instructions carefully, wear safety goggles, and keep fingers away from crimping Be sure to read instructions carefully, wear safety goggles, and keep fingers away from cutting head. head. ATTACHING THE BATTERY TO THE TOOL ATTACHING THE BATTERY TO THE TOOL While pressing the two side buttons, pull out the battery cartridge. - Page 15 TB-6DF1000-P ADVANCE TRIGGER AND RELEASE BUTTON The ram moves forward when the trigger is pressed and stops when the trigger is released. To retract the ram, push the reverse trigger. The ram continues to retract as the release button is held down. MAX.
- Page 16 TB-6DF1000-P CRIMPING (cont‘d) Close latch and lock pin back into place, then cycle the tool to crimp the lug. CAUTION: Ensure that the lug is placed securely, in the center, against the stationary tip on the latch end of the head. Before applying full pressure, make sure that all 4 indenter tips are contacting the lug, or damage will occur to tool.
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Page 17: Head Assembly Breakdown And Parts List
TB-6DF1000-P HEAD ASSEMBLY BREAKDOWN AND PARTS LIST Part # Part Description HC134-11 BEARING CASE 6-1003 DOWEL PIN Part # Part Description 1-1079 SOCKET HEAD CAP SCREW HC134-16-11 LEFT HOUSING 1-434 SOCKET HEAD CAP SCREW HC134-17-11 RIGHT HOUSING 4-1689 POSI-HEX PLUNGER HC134-20 SLIDE 1-1017... -
Page 18: Tool Parts Breakdown
TB-6DF1000-P... -
Page 19: Parts List
TB-6DF1000-P... -
Page 20: Tool Maintenance
TB-6DF1000-P TOOL MAINTENANCE Daily maintenance: • Use a soapy cloth to wipe away any oil that may be on the housing of the tool. • After each crimping cycle wipe the indenter tips free of metal shavings. • Wipe down all steel parts with WD-40. •... - Page 21 TB-6DF1000-P Notes:...
- Page 22 TB-6DF1000-P Notes:...
- Page 23 TB-6DF1000-P Notes:...
- Page 24 Date: 07/18 Version 2 TASKMASTER TOOLS ILSCO CANADA Service: 4730 Madison Rd. 615 B Orwell St. Cincinnati, OH 45227 Mississauga, ON L5A 2W4, Canada Phone: 800-776-9775 513-533-6200 Phone: 800-665-2607 905-274-2341 www.ilsco.com www.ilsco.ca...
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