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Warning:
Use only water or an
appropriate antifreeze. Do not use any
other liquids especially methanol,
automotive antifreeze or any kind of oil.
LION
BOILERS
TM
LEB Series Boiler
Installation Manual
August 2013
Printed in Canada

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Summary of Contents for Robinson LION BOILERS LEB Series

  • Page 1 Warning: Use only water or an appropriate antifreeze. Do not use any other liquids especially methanol, automotive antifreeze or any kind of oil. LION BOILERS LEB Series Boiler Installation Manual August 2013 Printed in Canada...
  • Page 3: Before You Begin

    Before You Begin Please read this manual thoroughly before you begin. If you encounter problems please see the troubleshooting section near the end of this manual. This boiler should only be installed and tested by qualified personnel with experience in hydronic heating systems, and electrical installations.
  • Page 4: Specifications

    Specifications Model Volts Phase Amps Minimum Breaker Size Wire Size (Amps) LEB-3 12.5 LEB-4 16.7 LEB-5 20.8 LEB-6 25.0 LEB-7 29.2 LEB-8 33.3 LEB-9 37.5 LEB-10 41.7 Control Voltage 24 Volts AC Tank Capacity – Approx. 1 Gallon Shipping Weight – about 50 pounds Inlet and Outlet pipe size 3/4”...
  • Page 5: System Design

    System Design For proper operation of the heating system, the boiler, the radiation system, and maximum heat loss of the building must be considered. The boiler selected should provide between 110% and 130% of the maximum design heat loss of the building. The radiation system should be designed to properly dissipate the heating capacity of the boiler at the radiation system design temperature.
  • Page 6: Mechanical Installation

    (3) Though the unit is suitable for wall mount, only the rear face indicated as “Zero Clearance” may be mounted against combustible surfaces. (4) Units must be mounted straight as shown in Fig. 2 with the outlet at the top, and the inlet on the bottom.
  • Page 7: Thermostat Connection

    The pump is powered by the boiler through terminals PL and PN located on the 120 volt terminal block (lower right terminal block see Fig. 4). The pump starts when the thermostat terminals on the control board are closed, and stops when these terminals are opened.
  • Page 8: Check List

    Temperature Control Setting (Aquastat) The boiler has a temperature control knob know as an aquastat on the lower left corner of the control board. This sets the maximum temperature that the boiler will operate at. The internal control system monitors the water temperature in the tank and modulates the heating elements to maintain the water temperature.
  • Page 9: Troubleshooting Guide

    Troubleshooting Guide Problem Problem Correction Correction Problem Problem Correction Correction Boiler not heating, water cool. Check power supply, fuses or breakers. Check thermostat setting. Check temperature control inside the boiler. Boiler heating pipes cool. Check for air in system. Check pump circulation. Check all valves.
  • Page 10 Lion Boilers Limited Warranty Concept Manufacturing Inc. (the "Manufacturer") warrants its Hydronic Boiler (the "Boiler") to be free from defects in material and workmanship under normal use and maintenance for a period of two (2) years from the date of original installation. The Manufacturer further warrants the tank to be free from defects in material and workmanship under normal use and maintenance for an additional eight (8) years for a total of ten (10) years from the date of original installation.
  • Page 11 Manufacturer as sole judge; 5. Damage as a consequence of misapplication, abuse, improper servicing, unauthorized alteration, improper operation or usage contrary to the Manufacturer's direction, design or specifications, as to any and all of which the Manufacturer shall be the sole judge; 6.
  • Page 17 Troubleshooting Step By Step Procedure The following is a step by step procedure to help in troubleshooting any problems with this boiler. These steps should be preformed only by qualified personnel with experience in hydronic heating systems, and electrical heating equipment. You are working with high voltages and should be extremely careful.
  • Page 18 (6) With the circuit board now activated, the power relays should turn on one at a time. If they have not started to come on as yet, temporarily turn up the temperature on the aquastat to the maximum setting, it should be returned to the normal setting when you are finished troubleshooting.
  • Page 19 connected to that element. b) If there is power to the elements, but no heat, then with the all the power disconnected to the boiler, check the resistance of each element with an ohm meter, and replace any elements, as necessary. If you have gone through the above steps, and the boiler is still not working, please contact us for assistance.

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