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SGK AL-12 Instruction Manual

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Summary of Contents for SGK AL-12

  • Page 2: Table Of Contents

    PART ELEMENT PAGE INTRODUCTION GENERAL INFORMATION OPERATING MANUAL FAMILIARISATION SAFETY STATEMENT SGK AL-12 STATEMENT OF INTENDED USE SGK AL-12 PARTS IDENTIFICATION SGK AL-12 TOOL PRE-USE INSPECTION PROCEDURES SGK AL-12 ELECTRICAL WARNINGS SGK AL-12 OPERATING PERSONNEL QUALIFICATIONS SGK AL-12 PERSONAL PROTECTIVE EQUIPMENT SGK AL-12 PINCH POINT WARNING SGK AL-12 NONCOMPLIANCE CLAUSE &...

  • Page 3: Introduction

    When designing the SGK AL-12 AirLight Lifter, SGK Lifters Pty Ltd has placed the safety of the operator as the number one priority. With this in mind, prior to operating the SGK AL-12 AirLight Lifter it is very important that the information documented in the SGK AL-12 AirLight lifter's operating instruction manual is read and thoroughly understood.

  • Page 4: General Information

    Information relating to the AirLight Lifter at the end of its useful life (EOL). Correct disposal and recycling. PPE COMPLIANCE SIGN Requirement to wear personal protective equipment. Wear Eye Wear Foot Wear Hand Protection Protection Protection (Gloves) SGK AL-12 AirLight Lifter R-01 Page 2...

  • Page 5: Operating Manual Familiarisation

    AirLight Lifter manual are not meant to cover all of the possible operating conditions and situations that may occur. The operator of the SGK AL-12 AirLight Lifter should exercise caution and care at all times when operating the SGK AL-12 AirLight Lifter.

  • Page 6: Sgk Al-12 Statement Of Intended Use

    5. SGK AL-12 STATEMENT OF INTENDED USE The SGK AL-12 AirLight Lifter has been engineered as a tool for the safe and efficient extraction of 12” luminaire fixtures from their containment canisters. The SGK AL-12 AirLight Lifter has been specifically designed to extract airfield lighting inset luminaire fixtures fitted with round extraction locators.

  • Page 7: Sgk Al-12 Parts Identification

    6. SGK AL-12 AIRLIGHT LIFTER PARTS IDENTIFICATION Non Slip Guards 6 Reflective Tape Soft Grip Handle 7 Leverage Point Magnet 8 Fixed Extraction Bar Pivot 9 Pivoted Extraction Bar Lever 10 Extraction Pins SGK AL-12 AirLight Lifter R-01 Page 5...

  • Page 8: Sgk Al-12 Tool Pre-Use Inspection Procedures

    Failure to observe the following warnings may result in personal injury, death or equipment damage. It should be noted that the SGK AL-12 AirLight Lifter is not an electrically insulated device and should be treated with caution when operating. Before attempting to service the luminaire fixture the circuit must be isolated and locked out.

  • Page 9: Sgk Al-12 Operating Personnel Qualifications

    Only airfield lighting maintenance personnel who are familiar with the use of hand tools and thoroughly understand the requirements for the safe operation of the SGK AL-12 AirLight Lifter should operate the tool. Airfield lighting maintenance personnel should be physically capable of performing the required task.

  • Page 10: Sgk Al-12 Pinch Point Warning

    Warning Noncompliance with the manufacturer's instructions as documented within the user manual may result in an injury or may cause damage to the SGK AL-12 AirLight Lifter. SGK Lifters Pty Ltd accepts no responsibility for the improper use of the SGK AL-12 AirLight Lifter.

  • Page 11: Sgk Al-12 Operating Instructions Section One

    13. SGK AL-12 AIRLIGHT LIFTER OPERATING INSTRUCTIONS Section One: General Use Section One: Step 1 USING THE APPROPRIATE TOOL CAREFULLY REMOVE THE LUMINAIRE FIXTURE RETAINING FASTNERS. Section One: Step 2 USING THE MAGNET CAREFULLY REMOVE WASHERS. (Note: Some washers may not be metallic)
  • Page 12 Section One: Step 4 A. FIT LEVER INTO THE OPPOSITE HOLE PROVIDED IN THE LUMINAIRE FIXTURE.B. WITH THE LEVER ANGLED DOWNWARDS APPLY INWARD AND DOWNWARD PRESSURE ON LEVER TO RELEASE OPPOSITE SIDE OF THE LUMINAIRE FIXTURE. SGK AL-12 AirLight Lifter R-01 Page 10...
  • Page 13 THE INSET LUMINAIRE FIXTURE. (Note: Always use pivot extraction bar to engage first). Section One: Step 6 ENGAGE FIXED EXTRACTION BAR IN THE SECOND LIFTING HOLE PROVIDED IN THE LUMINAIRE FIXTURE (180 ͦ A PART). SGK AL-12 AirLight Lifter R-01 Page 11...
  • Page 14 THE LUMINAIRE FIXTURE FROM THE CANISTER. SHOULD YOU ENCOUNTER ANY LIFTING RESISTANCE, FOLLOW STEPS IN SECTION TWO FOR REMOVING TOOL FROM LUMINAIRE FIXTURE AND THEN RETURN TO THE PROCEDURE OUTLINED IN SECTION ONE: STEP 3 SGK AL-12 AirLight Lifter R-01 Page 12...

  • Page 15: Sgk Al-12 Operating Instructions Section Two

    14. SGK AL-12 AIRLIGHT LIFTER OPERATING INSTRUCTIONS Section Two: Removing tool from luminaire fixture Section Two: Step 1 A. PULL BACK SLIGHTLY ON PIVOT. B. LIFT REAR OF TOOL JUST ENOUGH TO RELEASE FIXED EXTRACTION BAR. Section Two: Step 2 A.

  • Page 16: Sgk Al-12 Handling And Storage

    REMOVE EXTRACTOR TOOL FROM LUMINAIRE FIXTURE. 15. SGK AL-12 HANDLING AND STORAGE The SGK AL-12 AirLight Lifter should be handled carefully at all times. When not in use, the tool should be stored in an appropriate manner in the box provided for this purpose.

  • Page 17: Recycling The Sgk Al-12 Airlight Lifter

    16. RECYCLING THE SGK AL-12 AIRLIGHT LIFTER Recycling Most of the materials used to manufacture the SGK AL-12 AirLight Lifter can be recycled. It should be noted however that the materials must be correctly separated prior to sending to an environmentally compatible recycling facility.

  • Page 18: Sgk Al-12 Manufacturer's Product Warranty

    SGK Lifters Pty Ltd warrants to each original purchaser of the tool manufactured by SGK Lifters Pty Ltd that such products are, at the time of sale to the purchaser free of material and workmanship defects, provided that no warranty is made...
  • Page 19 SGK Lifters Pty Ltd may require the return of any product claimed not to be warranted to SGK Lifters Pty Ltd.'s service facility by transportation prepaid by purchaser, to establish a claim under the warranty. The cost of labour for installing a repaired or replacement product shall be borne by the purchaser on products claimed not to be warranted.
  • Page 20 6 BARRY AVE MORTDALE NSW 2223 AUSTRALIA Telephone + 61 405 302 994 info@airlightlifter.com.au sales@airlightlifter.com.au www.airlightlifter.com.au DESIGNED, ENGINEERED AND QUALITY ASSURED IN AUSTRALIA MADE IN VIETNAM PATENT PENDING © COPYRIGHT 2018 ALL RIGHTS RESERVED, SGK LIFTERS PTY LTD SYDNEY, AUSTRALIA...

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