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Backyard Discovery 100QT Owner's Manual & Assembly Instructions
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Backyard Discovery 100QT Owner's Manual & Assembly Instructions

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100QT OUTDOOR
COOLER
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 2106819
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2106819-A-100QT OUTDOOR COOLER-ENG 10/22/2020

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Summary of Contents for Backyard Discovery 100QT

  • Page 1 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in China | INS-2106819-A-100QT OUTDOOR COOLER-ENG 10/22/2020...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? *Installation services are only available to U.S. customers. We do the heavy lifting, so you don’t have to! Visit www.goconfigure.com for more info! *Installation services are only available to U.S. customers.
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly Please have the following information ready when you make your call: y fi...
  • Page 4 Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • Inspect wood parts monthly. The grain of the wood •...
  • Page 6 Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct Proper Hardware Assembly Bolt and T-Nut Assembly Bolt and Barrel Nut Assembly Lag Assembly...

  • Page 8: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood Sorting Hardware NUT BARREL SCREW T-NUT WASHER FLAT BOLT HEX BOLT SCREW PWH...
  • Page 9 Owner's Manual Tools Required for Installation...
  • Page 10 Owner's Manual Basic Setup Dimensions & Assembly Notes 3'-1 1/4" [945 mm] 1'-10 7/8" [582 mm] 2'-11 3/8" [900 mm] 1'-1 7/8" 2'-5 5/8" APPROX. [352 mm] [752 mm] APPROX. 2'-8 1/2" [826 mm] 1'-7" [483 mm] Important Assembly Notes 1) While assembling unit, take time before and after each step to make sure unit is level.
  • Page 11 Owner's Manual UPRIGHT - W4L14320 UPRIGHT - W4L14324 5/8"x2 3/8"x29 1/4" (15x60x742) 5/8"x2 3/8"x29 1/4" (15x60x742) (x4) (x4) PANEL BOARD - W4L14325 PANEL BOARD - W4L14326 5/8"x14"x31 3/8" (15x356x796) 5/8"x14"x16 5/8" (15x356x423) (x2) (x2) COOLER PANEL - W2A03102 COOLER SHELF - W2A03103 1 1/8"x16 5/8"x30 3/16"...
  • Page 12 Owner's Manual H100390 SCREW PFH BLK (x2) 8x1/2 H100401 BOLT WH BLK (x20) 1/4x1/2 H100404 NUT BARREL WH BLK (x8) 1/4x5/8 H100395 SCREW PFH BLK (x2) 8x3/4 H100171 BOLT WH BLK (x16) 1/4x1 H100387 SCREW PFH BLK (x12) 8x1-1/4 H100399 NUT BARREL WH BLK (x4) 1/4x7/8...
  • Page 13 Owner's Manual A100241 A4M01187 BYD ID TAG (SMALL) WITHOUT AGES BOTTLE CAP OPENER (x1) (x1) A6P00428 COOLER LINER (x1) A4M01173 HANDLE (x2) A4M01171 A4M01186 A4M00706 THREADED BRACKET CASTER 3" 3-SIDED-90° BRACKET - BLK (x4) (x4) (x4) A6P00447 SLIDE STOP (x1) A6P00445 BYD COOLER COVER (x1)
  • Page 14 H100401 BOLT WH BLK (x4) 1/4x1/2 H100399 NUT BARREL WH BLK (x4) 1/4x7/8 A4M00706 3-SIDED-90° BRACKET - BLK (x4) COOLER PANEL - W2A03102 1 1/8"x16 5/8"x30 3/16" (28x423x766) (x1) H100400 WASHER LOCK EXT BLK (x4) 8x15...
  • Page 15 STEP 2 PILOT HOLES UP H100171 H100404 NUT BARREL WH BLK BOLT WH BLK (x2) (x2) 1/4x5/8 1/4x1 PANEL BOARD - W4L14325 5/8"x14"x31 3/8" (15x356x796) (x1) H101026 BOLT WH BLK H100400 WASHER LOCK EXT BLK (x2) 1/4x1-3/4 A4M01171 (x2) 8x15 THREADED BRACKET (x2) UPRIGHT - W4L14320...
  • Page 16 STEP 3A H100171 H100404 NUT BARREL WH BLK BOLT WH BLK (x2) (x2) 1/4x1 1/4x5/8 PANEL BOARD - W4L14326 5/8"x14"x16 5/8" (15x356x423) (x1) A4M01171 THREADED BRACKET H101026 BOLT WH BLK (x1) (x2) 1/4x1-3/4 1 1/4 in [33 mm] H100405 H100400 WASHER LOCK EXT BLK WASHER LOCK EXT BLK UPRIGHT - W4L14324...

  • Page 17: Panel Board

    STEP 3B (x1) 1 1/4 in UPRIGHT [33 mm] (x1) PANEL BOARD 1 1/4 in (x1) [33 mm] UPRIGHT SIDE VIEW...
  • Page 18 STEP 4A H100171 BOLT WH BLK H101026 BOLT WH BLK (x2) 1/4x1 (x2) 1/4x1-3/4 PANEL BOARD - W4L14326 5/8"x14"x16 5/8" (15x356x423) (x1) 1 1/4 in H100404 NUT BARREL WH BLK A4M01171 THREADED BRACKET (x1) (x2) 1/4x5/8 [33 mm] UPRIGHT - W4L14324 H100405 H100400 WASHER LOCK EXT BLK...
  • Page 19 STEP 4B (x1) 1 1/4 in UPRIGHT [33 mm] (x1) PANEL BOARD 1 1/4 in (x1) [33 mm] UPRIGHT SIDE VIEW...
  • Page 20 STEP 5 H100171 BOLT WH BLK H101026 BOLT WH BLK (x2) 1/4x1 (x2) 1/4x1-3/4 PANEL BOARD - W4L14325 H100404 NUT BARREL WH BLK 5/8"x14"x31 3/8" (15x356x796) (x1) (x2) 1/4x5/8 UPRIGHT - W4L14320 H100405 H100400 WASHER LOCK EXT BLK WASHER LOCK EXT BLK (x2) (x2) 6x15...
  • Page 21 STEP 6 H100171 BOLT WH BLK H100405 WASHER LOCK EXT BLK (x8) (x8) 1/4x1 6x15 COOLER SHELF - W2A03103 2 3/8"x17 13/16"x31 5/16" (60x453x796) (x1) NOTE: ALIGN PILOT HOLES IN UPRIGHTS WITH THE PILOT HOLES IN THE SHELF AND MOUNT AS SHOWN. NOTE PRE-INSTALLED (x8) THREADED INSERTS...
  • Page 22 STEP 7 H100387 SCREW PFH BLK CASTER BOARD - W2A03109 (x10) 8x1-1/4 9/16"x3 3/8"x17 13/16" (15x86x453) (x2) NOTE: PREDRILL WITH 1/8" DRILL BIT INTO COOLER USING MN2 AS TEMPLATE. NOTE PRE-INSTALLED THREADED INSERTS. (x10) SCREW - 1 1/4" (x2) CASTER BOARD...
  • Page 23 H100401 BOLT WH BLK (x16) 1/4x1/2 A4M01186 CASTER 3" (x4)
  • Page 24 H100387 SCREW PFH BLK (x2) 8x1-1/4 A4M01187 BOTTLE CAP OPENER (x1) CENTER THE OPENER AND INSTALL IT AT THE HEIGHT SHOWN OR TO A HEIGHT OF YOUR CHOOSING. BEFORE INSTALLING SCREWS, PRE-DRILL LOCATIONS SHOWN USING A 1/8"(3MM) DRILL BIT.
  • Page 25 A4M01173 H100406 HANDLE BOLT WH BLK H100405 WASHER LOCK EXT BLK (x2) (x4) 1/4x1 1/2 (x4) 6x15...
  • Page 26 H100408 SCREW PWH BLK (x10) 8x1/2 A6P00428 COOLER LINER (x1) FULLY INSERT THE LINER UNTIL THE BOTTOM TOUCHES, FOLD EACH FLAP OVER THE PANEL BOARDS AND ATTACH IT WITH THE INCLUDED HARDWARE AS SHOWN. ATTACH THE HARDWARE USING THE PILOT HOLES AS SHOWN.
  • Page 27 H100395 SCREW PFH BLK (x2) 8x3/4 A6P00447 SLIDE STOP (x1) LID PANEL - W2A03104 (x1) 3 1/2"x22 15/16"x35 7/16" (89x582x900) SLIDE LID PANEL ON TO THE COOLER. ATTACH SLIDE STOP TO THE SLIDE PANEL. NOTE PILOT HOLES. LEAVE SLIDING LID OFF AND MOVE TO THE NEXT STEP.
  • Page 28 H100406 BOLT WH BLK H100405 WASHER LOCK EXT BLK (x4) 1/4x1 1/2 (x4) 6x15 LID PANELS FROM PREVIOUS STEP ATTACH THE LID PANEL WITH HARDWARE AS SHOWN & REINSTALL THE SLIDE PANEL FROM PREVIOUS STEP. WITH THE LID INSTALLED, NOW FULLY TIGHTEN BOLTS 026 - 1 3/4".
  • Page 29 STEP 14 H100390 SCREW PFH BLK (x2) 8x1/2 A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) BYD ID TAG CENTERLINE (x2) SCREW - 1/2" (x1) BYD ID TAG (SMALL) WITHOUT AGES...
  • Page 30 A6P00445 BYD COOLER COVER (x1) INSTALL COVER TO PROPERLY CARE FOR YOUR COOLER WHEN NOT IN USE. YOU CAN REMOVE THE SLIDE PANEL IN THE FUTURE BY SIMPLY PRESSING UP ON SLIDE STOP WHILE SLIDING OFF THE LID.

This manual is also suitable for:

2106819