Sealey ECS400 Instructions Manual

Sealey ECS400 Instructions Manual

Electronic charger starter 12/24v 400amp max

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thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear eye
instructions
protection
Keep in dry area
protect from rain
1. safEty
1.1.
Electrical safety
Warning! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
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any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of
appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also
recommend that a Residual Current device (RCd) is used. It is particularly important to use an RCd with portable products that are
plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a
Residual Current device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
The electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a
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qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe
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condition of those appliances and the safety of the appliance operators.
If in any doubt about electrical safety, contact a qualified electrician.
ensure that the insulation on all cables and on the appliance is safe before connecting it to the
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power supply. See 1.1.1. and 1.1.2. and use a Portable Appliance Tester.
ensure that cables are always protected against short circuit and overload.
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Regularly inspect power supply leads and plugs for wear and damage and power connections to
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ensure that none is loose or damaged.
ensure that the voltage marked on the appliance matches the power supply
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to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
Do not pull or carry the appliance by the power cable.
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Do not pull the plug from the socket by the cable.
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Do not use worn or damaged cables, plugs or connectors. Immediately have any faulty
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item repaired or replaced by a qualified electrician.
This product requires an electrical supply in excess of 13 amp, and no plug is fitted. You must
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therefore contact a qualified electrician to ensure that a 16 amp supply is available. We recommend
that you discuss the installation of a industrial round pin plug and socket with your electrician.
ensure that the unit is correctly earthed via a three-pin plug, as shown.
a) Connect the gReen/YelloW earth wire to the earth terminal
b) Connect the BRoWn live wire to live terminal 'l'.
c) Connect the Blue neutral wire to the neutral terminal, 'n' or unmarked.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected,
that the external insulation extends beyond the cable restraint and that the restraint is tight.
If an extension reel is used it should be fully unwound before connection. A reel with an RCd fitted
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is preferred since any appliance plugged into it will be protected. The cable core section is important
and should be at least 1.5mm², but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may
be used in the other output sockets, we recommend the use of 2.5mm² section cable.
Warning! modern vehicles contain extensive electronic systems.
You are required to check with the vehicle Manufacturer, for any specific instructions regarding the use of this type of equipment on
each vehicle. no liability will be accepted for damage / injury, where this product is not used in accordance with all instructions.
© Jack Sealey limited
ElEctronic chargEr startEr12/24V
400amp max
model no:
Wear protective
electrical
gloves
shock
hazard
Original Language Version
Ecs400
Warning
Warning:
corrosive
explosive
material
substance
.
use in well
Keep away
ventilated areas
from sources of
ignition
it is rEcommEnDED that
thE sUpply to this proDUct
is fittED With a
32amp
fUsE or BrEaKEr
eCS400 | Issue 2 (H13F) 20/04/18

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Summary of Contents for Sealey ECS400

  • Page 1 Ecs400 model no: thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 Includes circuitry to provide surge and spike protection during charging and starting thus preventing damage to vital systems such as ABS, airbag sensors, ignition and music systems. Original Language Version eCS400 | Issue 2 (H13F) 20/04/18 © Jack Sealey limited...
  • Page 3: Specification

    Push outer protection pieces onto the ends of the clamp. 4.6.5. Slide insulating handles up to meet the outer protection pieces. 4.6.6. Repeat for all four clamps. fig.1 fig.2 data Plate Original Language Version eCS400 | Issue 2 (H13F) 20/04/18 © Jack Sealey limited...
  • Page 4: Control Panel

    • STEP 3: Desulphation: Pulsed voltage to prevent sulphation of the battery. • STEP 4: Controlled current: Charges the battery up to the programmed limit value. • STEP 5: Analysis 3 (elements short circuited): Checks whether the battery has short circuited elements or is damaged and reports the error, if present. • STEP 6: Deep Cycle Charging: Central charging cycle. • STEP 7: Constant Voltage: Keeps the battery at the charging end voltage. • STEP 8: Analysis 4:. Checks whether the battery has short circuited elements or is damaged and reports the error, if present. • STEP 9: T rickle charging: Maintains the battery at 13.8V (WET) or 13.5V (AGM/SPIRAL CELL). • STEP 10: Analysis 5: Checks whether the battery has short circuited elements or is damaged and reports the error, if present. • STEP 11: Pulsed current cycle: Cycle that simulates the normal life cycle of the battery. Original Language Version eCS400 | Issue 2 (H13F) 20/04/18 © Jack Sealey limited...
  • Page 5 SulPHATed BATTeRY and an intermittent audible warning is emitted. • Analysis step in: Start: in the preliminary analysis function in Start, the LED of this mode will flash until a current absorption exceeding a minimum threshold is detected, after which the led remains on and the vehicle engine can be started. Original Language Version eCS400 | Issue 2 (H13F) 20/04/18 © Jack Sealey limited...
  • Page 6: Operation

    7.2.8. If you wish to end or interrupt the charging cycle, follow the end of charging instructions in section 7.5. 7.3. intentional interruption of the charging cycle. Original Language Version eCS400 | Issue 2 (H13F) 20/04/18 © Jack Sealey limited...
  • Page 7: Maintenance

    (Weee). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information. sealey group, Kempson Way, suffolk Business park, Bury st Edmunds, suffolk. ip32 7ar 01284 757500 01284 703534 sales@sealey.co.uk...

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