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Table of Contents
Related Manuals for Airworks Compressors TWISTER T40
Summary of Contents for Airworks Compressors TWISTER T40
- Page 1 A division of Airworks Compressors and Mobile Equipment Corp TWISTER T40/T60 6KW GENERATOR INSTALLATION & OPERATION MANUAL REVISED 09/18 Unit Serial Number __________________________ Engine SN _________________________ Compressor SN ____________________ Control Box SN _____________________...
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Page 2: Table Of Contents
Table of Contents Operating Instructions ..........................1 Basic Installation/Operation ........................1 Safety ............................... 2 Maintenance ............................4 Starting/Shutdown Procedures ........................ 5 Coolant Fill Instructions (Cold Weather Kit) .................... 6 Troubleshooting ............................8 Caring For Your Twister .......................... 11 Warranty Policy ............................12 Drawings .............................. -
Page 3: Operating Instructions
Basic Twister Installation and Operation Important: Read and understand operation manual before installation. 1. a) Trace base size and mount hole locations onto cardboard and use as template to drill holes to mount compressor in suitable location. Use caution when drilling; check below for obstacles. b) Allow for proper fitting, hose, wire routing. -
Page 4: Safety
Safety Precautions Observe the Following General Safety Rules a) Read and understand operation manual and all related safety materials, before operating machine. Installer to ensure manual and all safety decals are delivered with unit on completion of product installation. b) Follow safe work practices and wear the appropriate safety equipment when operating air- power equipment. - Page 5 Lubrication and Filters Use only Airworks certified and approved fluids and filters Compressor may be under pressure; ensure pressure is released and unit is switched off and unloaded before servicing, remove fill cap slowly – stop if pressure is present until compressor unloads.
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Page 6: Maintenance
Routine Maintenance You must follow the maintenance schedule and use only Airworks genuine replacement parts to maintain your system and warranty. The most critical aspect of maintenance is proper air filtration and clean oil. If any particulate matter enters the compressor through the air inlet or other means, they can contaminate roller bearings, gears and rotors in the compressor. -
Page 7: Starting/Shutdown Procedures
Value Lash Settings Cold Kobota Z482 Intake 0.007 / Exhaust 0.007 Yanmar 3TNV Intake 0.008 / Exhaust 0.008 Twister Starting Procedure Diesel Engines Turn ignition key to the left and hold for 15 seconds. This primes the fuel pump and engages the pre-heater. -
Page 8: Coolant Fill Instructions (Cold Weather Kit)
Coolant Fill Instructions – For Use with Cold Weather Kit Cold weather option ties chassis cooling system into Twister cooling system. NEVER OPEN THE COOLING SYSTEM WHILE HOT! Perform a visual check of both the chassis engine and the Twister coolant expansion bottle with both engines cold. - Page 9 Pressure Regulation and Engine Speed Control The system uses two control systems. One, an air pressure control switch and the other, an engine speed control. This allows for instant response to air demands based on air flow and reduction of load on the engine and reduces fuel usage.
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Page 10: Troubleshooting
Run the system, if possible, to determine the problem. c) Do not perform test procedures that are harmful to people or equipment. d) Perform repairs using the correct parts and procedures. e) Consult your local dealer or Airworks Compressors Corp. Symptom: Compressor does not produce adequate air... - Page 11 Symptom: Engine stalls when compressor starts Check and correct the following: a) Engine fuel filter or air filter plugged - replace b) Fuel pump functioning c) Air compressor is under pressure – allow to unload d) Operating speed is too low – adjust as required (1800 rpm) e) Blow down valve operating properly Compressor switched on, building pressure (should be off to start) g) Positive air shut off valve tripping (optional –...
- Page 12 Symptom: Oil blows out of compressor air filter on shut down Check and correct the following: a) Unit shut down while compressor under load b) check inlet control valve seal – repair as required Symptom: Engine Smoking Lack of Power Check and correct the following a) Check coolant level b) Air in fuel filter...
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Page 13: Caring For Your Twister
Caring for Your Twister Your Twister is designed to provide many thousands of hours of working life. By following the listed procedures you will ensure this happens and protect your investment, up time and warranty. Every 25 hours Check fluid levels ... -
Page 14: Warranty Policy
Warranty Policy General Provisions and Limitations 1. Airworks Compressor Corp. warrants to each original retail purchaser (here after the buyer) of its new air compressor system from Airworks or its authorized dealers that such products are free from manufacturer’s defects in material and workmanship. 2. - Page 15 Buyers Obligations a) You, the buyer, are obligated to notify your dealer within 10 days of any defect and return defective part within 30 days of notification. b) The buyer must prepay all the costs associated with the warranty claim and submit receipts/invoices to your dealer for evaluation.
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Page 23: Engine
T WI S T E R T 4 0 / T 6 0 E N G I N E ( 1 ) C o o l a n t D r a i n C o c k ( 1 0 ) O i l D r a i n F i t t i n g A T E 0 1 2 A T E 0 4 9 ( 2 ) I n t a k e Ma n i f o l d... -
Page 24: Compressor
T 4 0 / T 6 0 C O MP R E S S O R ( 1 ) A i r E n d A T C 0 0 1 - A ( T 4 0 ) A T C 0 0 1 - B ( T 6 0 ) ( 2 ) A i r F i l t e r A T C 0 0 2... - Page 26 A division of Airworks Compressors and Mobile Equipment Corp GENERATOR OPERATION MANUAL AWG-B6K-D6K REVISED 05/18 Serial Number ______________________________...
- Page 27 SAFETY FIRST While safety is built into every generator, imprudent operation, negligent maintenance or carelessness can contribute to present serious hazards to life and limb. Gasoline and other fuels always present a hazard of possible explosion or fire. Keep fuel container out of reach of children. ...
- Page 28 When working on this equipment avoid hot mufflers, exhaust manifolds and engine parts which can cause severe burns. Installing and wiring a home standby generator is not a do it yourself project. Consult a qualified licensed electrician or contractor. ...
- Page 29 VISUAL INSPECTION Visually inspect the unit before the initial start. Check for loose or missing parts and damages that may have occurred in shipment. If freight damages have occurred, contact the freight company. PRINCIPLE OF OPERATION On models AB and AR the generator stator in addition to the main phase out put winding has an auxiliary phase winding that is connected to a capacitor(s).
- Page 30 Before attempting to operate this product read and understand the operator’s manual! Starting procedure for Twister unit: 1. Compressor, generator and welder switches are in the off position (if equipped). 2. Turn key switch counter clockwise (left) to activate intake heater, hold for a minimum of 20 seconds and a maximum of 45 seconds (varies with outside temperature).
- Page 31 ADJUSTING VOLTAGE All AB and AR units are inherently regulated. By maintaining at least 3600 RPM input speed on these units the proper voltage of 120/240 volts and frequency (60Hz.) will be delivered by the generator. Lowering the shaft speed of the generator will decrease the voltage and increasing the shaft speed will increase the voltage and frequency (60 Hz.).
- Page 34 Any claims for loss or damage to your unit in transit must be promptly filed against the transportation company making the delivery at the time of the delivery. Shipments are complete unless the packing list indicates items are back ordered. FOR SERVICE OR PARTS CONTACT: AIRWORKS COMPRESSORS CORP 14503-115 Ave EDMONTON, ALBERTA T5M-3B8...
- Page 35 This warranty extends to the original purchase order only. The generator sold is warranted to the original purchase for a period of one (1) year from the original purchase date. Airworks Compressors Corp. warrants the generator sold to be free from defects in material and workmanship if properly installed, serviced and operated within the nameplate rating under normal conditions according to the manufacturer’s written instructions.
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