ST TURBOMIZER P42 S Operation And Maintenance Instructions

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TURBOMIZER

P 4 2 S

OPERATION AND

MAINTENANCE INSTRUCTIONS

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Page 1 TURBOMIZER P 4 2 S OPERATION AND MAINTENANCE INSTRUCTIONS...
Page 2: Maintenance Instructions
MOUNTED SPRAYER TURBOMIZER P42S MODEL : ............. SERIAL NO : ..........OPERATION AND MAINTENANCE INSTRUCTIONS...
Page 3 TURBOMIZER P42S - Tractor Mounted INTRODUCTION Introduction RB SPRAY TECH SDN BHD is a Malaysian owned company specializing in the supply of crop protection equipments to primary producers. A leader in the design of agricultural sprayers, the company was established in 1996 and has grown to become the largest manufacturer and supplier of crop protection equipments in Malaysia.
Page 4 TURBOMIZER P42S - Tractor Mounted UPON GOOD RECEPTION On the reception of the machine, make sure that this product is in complete and good condition at every part. If there are any damaged parts found, kindly inform about the issue to the machine distributor with timely manner, or directly contact RB Spray Tech Sdn.
Page 5: Using The Manual
TURBOMIZER P42S - Tractor Mounted USING THE MANUAL Read every part of this manual, paying attention to the WARNING and DANGER indications both on the text and on the machine or on components. All operations suggested by the manual will have to be followed with the utmost care and only after having understood the negative consequences of improper usage.
Page 6 TURBOMIZER P42S - Tractor Mounted ABBREVIATION cm ..................................centimetres g ..................................... grams h ......................................hour ha....................................hectare ha/h ................................hectare per hour l ......................................litres l/h ................................... litres per hour l/min ................................. litres per minute kg ....................................kilogram kg/cm2 ..................kilograms per square centimeter (atmosphere) k m...................................
Page 7: Machine Identification
TURBOMIZER P42S - Tractor Mounted MACHINE IDENTIFICATION SERIAL NO : MODEL DATE TECHNICAL ASSISTANCE RB Spraytech is at complete disposal of customers for any type of intervention. The names and addresses of its service network, both in Malaysia and foreign countries, can be requested from: Head Office RB Spray Tech Sdn.
Page 8 TURBOMIZER P42S - Tractor Mounted It is necessary to scrupulously abide by the following general norms: — Check that the power of the tractor is compatible with the sprayer to be used; — Verify that the maximum weight admitted on the three-point hoister of the tractor is compatible with the weights of the sprayer to be used;...
Page 9: Safety Systems
TURBOMIZER P42S - Tractor Mounted SAFETY SYSTEMS All machine moving parts are suitably protected by guards and highlighted through the use of warning decals. - It is forbidden to use the machine with these guards removed. - Before removing the protection, stop the tractor’s engine and remove the key from the control panel.
Page 10 TURBOMIZER P42S - Tractor Mounted To use pesticides (purchase, transport, loading, treatment planning, mixture preparation, eld transfer, treatment performance, ending treatment liquid waste management, equipment rinsing and waste disposal) you must follow the country rules. Absolutely adhere the rules on the label of the product used referring to the dose per hectare and to the compatibility of other products.
Page 11: Personal Protective Equipment (Ppe)
TURBOMIZER P42S - Tractor Mounted The disposal of special wastes is regulated by speci c norms. In order to perform this operation it is necessary to obtain the relevant information from the Local O ces speci cally appointed to rule on this subject. The non compliance with these regulations can cause considerable damage to persons and animals as well as polluting the environment.
Page 12 TURBOMIZER P42S - Tractor Mounted TANK Tank main ller with collapsible lid, for the Incorporated polyethylene 15 litre capacity hand lling with spraying products. Transparent wash tank, with external service tap, so that able to level indicator external pipe with graduated be used when in need of clean water source for scale.
Page 13: Technical Data
TURBOMIZER P42S - Tractor Mounted TECHNICAL DATA Sprayers dimensions and weight On the identi cation plate, the full-load weight of the machine is indicated, measured WITHOUT the distribution device, and WITHOUT the accessories possibly installed. In order to calculate the weight on the hoister in operative conditions (at full load), add to the weight indicated on the identi cation plate, the weight of the installed accessories, the weight of the distribution device which is used, and the 50% of the weight of the used cardan shaft...
Page 14 TURBOMIZER P42S - Tractor Mounted COUPLING MODALITIES Check that the tractor’s ‘permissible carried weight’ and the ‘rear overhang allowed’ are compatible with the weight and dimensions of the fully loaded sprayer and complete with equipment mounted for the treatment. The tractor’s power take-off (PTO), under all utilisation conditions, must provide a power exceeding that absorbed by the sprayer.
Page 15 TURBOMIZER P42S - Tractor Mounted MOUNTING OF CARDAN TRANSMISSION SHAFT The mounting, disassembling or possible other interventions on the transmission shaft must be carried out with the engine switched off and with the starter key removed from the tractor’s control panel. USE TRANSMISSION SHAFTS WITH CE CERTIFICATION.
Page 16: Distribution Devices
TURBOMIZER P42S - Tractor Mounted DISTRIBUTION DEVICES There are 2 variance for Turbomizer P42s spraying arm which can be adjust to two di erent of spraying coverage. Turbomizer P42s comes with standard in eld sucstion system and quality quick release drive shaft.
Page 17 TURBOMIZER P42S - Tractor Mounted FILLING AND MIXING THE INLET OF THE FILLER PIPING MUST NEVER COME INTO CONTACT WITH THE ANTIPARASITIC MIXTURE: IT MUST ALWAYS BE KEPT AT A SAFE HEIGHT ABOVE THE TANK FILLER AND MUST BE EQUIPPED WITH A NON-RETURN VALVE. MAKE SURE TO WARE THE MOST SUITABLE PERSONAL PROTECTIVE EQUIPMENT (PPE) FOR SAFETY PURPOSES.
Page 18 TURBOMIZER P42S - Tractor Mounted Before using the atomizer fill the circuit-washer tank (if provided) and the hand-washer tank with clean water. PRELIMINARY OPERATION TO TREATMENT • The operator must: a. Ascertain that the condition of the crops, the progress of the disease or the need for its prevention actually justify the treatment to be applied.
Page 19 TURBOMIZER P42S - Tractor Mounted PREPARATORY OPERATION TO TREATMENT THE FILLING MUST BE CARRIED OUT WITH THE MACHINE ON A FLAT SURFACE. BEFORE THE OPERATION, IN THE ALLOCATED AREA, THE DOSES OR MIXTURES TO BE POURED IN THE TANK MUST BE MADE READY. Before starting the filling cycle, check: - THAT THE DELIVERY FILTER ARE CLEAN;...
Page 20 TURBOMIZER P42S - Tractor Mounted THE TREATMENT IT IS ADVISABLE TO BEGIN TREATMENT AT THE HEADLANDS. WHEN THE TREATMENT IS OVER, OR IF THE SAME HAS TO BE TEMPORARILY INTERRUPTED, ALWAYS LET THE FAN STILL OPERATE FOR APPROXIMATELY 30 SECONDS AFTER CUTTING-OUT THE POWER SUPPLY (EITHER MANUAL DISTRIBUTOR P10 OR ELECTRICAL DISTRIBUTOR E11), IN ORDER TO FULLY ELIMINATE THE PRODUCT MIXTURE FROM THE DISTRIBUTING DEVICES, SO PREVENTING ANY POSSIBLE ANOMALOUS DRIPPING FROM TAKING PLACE.
Page 21 TURBOMIZER P42S - Tractor Mounted END OF TREATMENT - STORAGE DAILY The operator must: If the machine is equipped with unit-washing tank: a. Carry out the hydraulic circuit washing process spraying on a piece of ground treated yet. Attention: The sprayer to be sprayed around 5 sec.. b.
Page 22: Tank Draining
TURBOMIZER P42S - Tractor Mounted END OF SEASONAL CYCLE • The operator must: a. Take the utmost care in carrying out the operations envisaged at the end of the daily treatments: the cleaning of the main tank must be done at least twice. Check that no product residues are left in any part the tank.
Page 23: Lubrication And Maintenance
TURBOMIZER P42S - Tractor Mounted LUBRICATION AND MAINTENANCE Never leave chemicals in the tank that may settle to Daily Maintenance Before carrying out any maintenance, please switch the bottom, harden and break into lumps as this off the tractor and disconnect the drive shaft. may block the suction filter.
Page 24: Tank Installation
TURBOMIZER P42S - Tractor Mounted TANK REMOVAL OF REPLACEMENT Diagram 1 In order for the steps to be identified correctly please refer to the Diagram 1 and Diagram 2. TANK INSTALLATION Diagram 2 1. Before beginning to insert the tank, unscrew the APS 71 pump fixed protection away from the pump.
Page 25: Fault Findings
TURBOMIZER P42S - Tractor Mounted FAULT FINDINGS A. FAULT By utilising the ller piping the pump doesn’t operate (suction). It is necessary to disengage the drive outlet (PTO) and wait for it to stop rotating before repeating the filling operation. 1.
Page 26 TURBOMIZER P42S - Tractor Mounted FAULT FINDINGS E. FAULT Anomalous and continuous noisiness together with vibrations of the fan group. 1. CAUSE : Breaking of the fan shaft bearings. REMEDY : Address to RB Spraytech Sdn. Bhd. point of ‘Sale and Service’ . 2.
Page 27: Control Valve
TURBOMIZER P42S - Tractor Mounted CONTROL VALVE CONTROL VALVE Single Lever Control Unit Single Flow Control "D" Fluid is directed to the boom lines or other Swing over to open all valves spraying devices by four outlet valves which may be operated individually or as a group. The individual valves are open when levers “C”...
Page 28 TURBOMIZER P42S - Tractor Mounted LEVEL GAUGE CLEANING 1. With a suitable pliers release the clamp 1 fixing transparent tube of the level gauge. 2. Take off and remove the transparent tube 2 . 3. Remove the red plastic ball 3 . 4.
Page 29 TURBOMIZER P42S - Tractor Mounted P42S ASSEMBLY...
Page 30 SPARE PARTS LIST TURBOMIZER P42S - Tractor Mounted P42S SPARE PART LIST ITEM ITEM PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION A1313-0408 ADBB-0408 1/4”BSP X 1/2”BSP ADP STST-291-10000 W.A TANK FRAME P42S STST-282-10086 W.A P42S HAND AIR STST-282-10150 W.A BASIC FRAME 201.08.8000.01.51 MEDIUM HYDRAULIC HOSE STST-282-10082...
Page 31 SPARE PARTS LIST TURBOMIZER P42S - Tractor Mounted ACCESSORIES IN-FIELD SUCTION HOSE STGF-102 The in- eld suction hose is for lling up the tank. It must be screwed into the place on the HPR control as in the diagram above.
Page 32 TURBOMIZER P42S - Tractor Mounted APS SERIES - APS 51 - APS 61 - APS 71 - Diaphragm Pump 550 RPM...
Page 33 SPARE PARTS LIST APS 51, APS 61, APS71 - Diaphragm Pump 550 RPM (REV03) KIT OPTIONAL ALTERNATE N0 DESCRIPTION NOTE MODEL ALTERNATE N0 DESCRIPTION NOTE MODEL STCP-049-10007 MANIFOLD FLANGE STCP-041-10062 SHAFT 1"3/8 STCP-049-10008 SCREW M8x30 STCP-041-10064 SCREW M10x18 STCP-043-10032 LEFT TAP G3/8"-1/2"...
Page 34 TURBOMIZER P42S - Tractor Mounted HPR 2 DIAGRAM & PART LIST 7 8 12 13 10 11 39 40 Varianti / Version Valvola in Stellite Stellite Valve ALTERNATE NO CODE DESCRIPTION STCP-046-10078 3623 0041 SCREW STCP-046-10061 1600 0102 LEVER STCP-046-10079 3609 0131 SCREW STCP-046-10002 3021 0023 ELASTIC PIN...
Page 35 TURBOMIZER P42S - Tractor Mounted GEARBOX D-27B : STCI-364...
Page 36 SPARE PARTS LIST GEARBOX D-27B : STCI-364 DENOMINATION GEARBOX D27-B CODE 9.727.364.10 PART NUMBER DISCRPTION 0.727.0301.00 CASING 8.0.6.01109 BEARING NJ 305 EC 0.727.7101.00 OIL PLUG 1/2" 0.727.6308.00 PINNION SHAFT 8.5.2.00131 SHIM FOR 72 UNI7437 8.3.7.00324 LOCK WASHER M10 8.1.2.00198 Allen Screw M10x25 8.0.1.00550 BEARING 6208 8.5.2.00030...
Page 37: Warranty
TURBOMIZER P42S - Tractor Mounted WARRANTY RB SPRAY TECH welcomes any warranty repair Warranty Repair Site and apologises for any inconvenience caused. See The warranty provides for repairs to be carried out the next page for the statement of the warranty at the servicing dealer’s normal place of business.
Page 38 TURBOMIZER P42S - Tractor Mounted CERTIFICATE OF WARRANTY The warranty will not be considered valid if this coupon, with every part of it filled in, is not mailed to the following address: Head Office RB Spray Tech Sdn. Bhd. (627487-D), No.1, Jalan Ikan Mata Duyung, KS10, Kampung Nelayan, Telok Gong, 42000 Pelabuhan Klang,Selangor Darul Ehsan, Malaysia., or sent by fax to the following number: +603 31341194.
Page 39 TURBOMIZER P42S - Tractor Mounted NOTES .............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................