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Summary of Contents for WBT CC1100
- Page 1 CC1100 COMPACTOR USER AND SAFETY MANUAL...
- Page 2 2- Key features of the CC1100 compactor 3- Overview drawings 4- Machine dimensions and weight 5- CC1100 compactor safety 6- Recommended precautions 7- CC1100 compactor labels for operation and PPE 8- CC1100 compactor operation instructions 10- Daily and monthly checks 11- Parts list 12- Hydraulic system...
- Page 3 Reducing waste volumes by up to 75% therefore reducing the cost of waste collections. The CC1100 compactor features a safety plate to ensure the bin wheels are not damaged. On/off key on the control panel and a single phase hydraulic control system with 2 handed controls for user safety.
- Page 4 Overview Drawings...
- Page 5 Machine Dimensions and Weight Machine Weight 320KG...
- Page 6 CC1100 Compactor Safety The CC1100 compactor has been designed to be as safe as possible to operate. The machine is fitted with a rotary isolator. The operational control box is situated to the side of the machine giving the operator a clear view of the bin to be compacted and the surrounding area.
- Page 7 Recommended Precautions -Only trained and authorised operators should be permitted to use the machine -Operators must read and obey the instructions displayed on the machine -Never operate machine on uneven ground or a ramp -Never operate machine on the edge of a raised dock or platform -Never operate machine with any covers or guards removed -Anyone other than the operator must keep 2 meters clear of the machine whilst it is in operation...
- Page 8 CC1100 Compactor Safety Labels for Operation and PPE All safety stickers are clearly mounted on the machine in clear view. Please ensure the correct PPE is being used before operating the machine.
- Page 9 Operating Instructions efore Operation 1- This machine should only be operated by authorised personnel 2- Ensure the machine is on stable and level ground 3- Ensure there are no overhead obstructions 4- Ensure the foot brake has been applied on the compactor 5- Ensure that all personnel other than the operator are well clear of the machine 6-Ensure the compactor head is in the upright position...
- Page 10 To compact the bin 1- Load the bin as shown in the image below 2- Turn the compactor on with the On/Off switch on the control panel 3- Whilst holding down the dead man button begin to press the lower button to start compaction (if either button is release the machine will stop) 4- When the compactor is in use a safety beep will being to sound 5- Once the bin has compacted press the dead man button with the raise button...
- Page 11 CC1100 Compactor Inspection Schedule Daily Checks 1- Visually check that there is no damage to the frame, compactor arm and compactor head 2- Check the condition of the caster and ensure the foot brake is working 3- Check hydraulic hoses and connectors for any leaks...
- Page 12 Parts List...
- Page 13 Hydraulic System The hydraulic system comprises of a single phase power pack ( YBZ5-C4.2-0.8A3E4 ) with the following specification a 0.75kw S1 rated electric motor close coupled to a 2 speed gear pump for fast approach at low pressure and maximum compacting force. The power pack has an integrated double valve for directional control and a relief valve for controlling the systems hydraulic pressure.
- Page 14 Hydraulic Power Pack...
- Page 15 Hydraulic Cylinder...
- Page 16 Hydraulic Schematic G1/4 G1/4...
- Page 17 Moving and Storage Moving The CC1100 should always be kept in a upright position and rest on all 3 castors with the front castor brake applied. The CC1100 is moved by releasing the foot break and pushing the machine into the desired position ensuring it is on even ground with no overhead obstructions.
- Page 18 BD21 4BZ Description of Product CC1100 Compactor Function, Model, Type, Serial Number Function: Bin Compactor Model: CC1100 Compactor Type: Serial Number: Standards Used EN ISO 4413 2010, EN ISO 12100 2010, EN ISO 13849-1 2006, EN 61000-6-4 2007, Place of Declaration...
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