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HUGONG WAVE 315KD Operation Manual
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HUGONG WAVE 315KD Operation Manual

Ac/dc inverter tig welder
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Operation Manual
WAVE 315KD
AC/DC INVERTER TIG WELDER
V1.0
Please read this manual carefully before using

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Summary of Contents for HUGONG WAVE 315KD

  • Page 1 Operation Manual WAVE 315KD AC/DC INVERTER TIG WELDER V1.0 Please read this manual carefully before using...
  • Page 2 ENERAL SA AFETY RU ULES Failure to fo ollow all ins structions lis ted below WARNIN NG: Read a and unders stand all ins structions. y result in se erious injury CAUTIO ON: Do not t allow pers sons to op perate or as ssemble th is WAVE 3...
  • Page 3 accidents. Wear a safety harness if working above ground. -Do not drape cables over or around your body. -Wear a full coverage helmet with appropriate shade (see ANSI Z87.1 safety standard) and safety glasses while welding. -Wear proper gloves and protective clothing to prevent your skin from being exposed to hot metals, UV and IR rays.
  • Page 4 The welding arc produces ultraviolet (UV) and infrared (IR) rays that can cause injury to your eyes and skin. Do not look at the welding arc without proper eye protection. -Always use a helmet that covers your full face from the neck to top of head and to the back of each ear. -Use a lens that meets ANSI standards and safety glasses.
  • Page 5 WAVE 315KD operation. Replace or repair damaged or worn parts immediately.  Store idle WAVE 315KD. When WAVE 315KD SERIES is not in use, store it in a secure place out of the reach of children. Inspect it for good working condition prior to storage and before re-use.
  • Page 6 Notice: The cover protection degree of the WAVE 315KD SERIES series inverter TIG welder is IP21S.When the welder is operated, do not insert finger or round stick diameter less than 12.5mm (especially metal stick) into the welder; Do not allow to press heavily onto the welder.

  • Page 7: Technical Characteristic

    2.Technical Characteristic 2.1 Machine parameter Model WAVE 315KD Rated input power 3 phase AC ，380V±15%，50/60Hz Rated input current Rated input 13.8kVA capacitance No-load voltage 65 V Rated duty cycle 35% (@40℃) Power factor ≥0.80 Efficiency Insulation class Enclosure protection IP21S...
  • Page 8 2.2 Weldin ng parame eter Model WAVE 315 Rated d output cu urrent 20A～250 C Frequen 50Hz C duty rat ope up tim 0s～ 10. pe down ti 0s～ 25. s pre flow t time 0s～ 10. post flow time 0.2s～...
  • Page 9 2-1 Curren t duty cycle curve table ase use th he machine e under rat ted duty cy ycle range. This mach hine rated duty y cycle ran nge is 35% Duty ycle ated duty cyc cle range 35 ding achine ntinue weld ding time...
  • Page 10 same time, machine sto op work.    verheating Wait the alar rm and stop achine main Welding mac chine work. rcuit cooling auto instaura ation top welding work. 3.Front p panel stru ucture de escription 3.1 Front panel cont trol board Status indicator parame...
  • Page 11 If the e machine c connect cur rent adjustm ment torch o or foot peda al, remote in dicator will light, Front panel peak k current po otentiometer r knob lose efficacy, th e potentiom meter knob o on current a adjustment torch or foo ot pedal inste...
  • Page 12 orch switch ns press torch h switch； means loose mark： ed for autom atic welding g and continu ue weld long g weld joint. Pres ss torch swi tch gas pre flow-arc ign nition-slope up- welding ; After rc ignition yo ou can loose en torch swi tch.
  • Page 13 3.3 Back panel 1—Universa al change-ov ver switch 2— —Protect the e gas input c connector 3—Output ca able 4. Opera ating instr ructions 4.1 securi ity warning  Mu ust shut d down the machine and distrib bution box x power E Electrical Notcie...
  • Page 14 Welding g smoke is s bad for yo Arc injury y your ey es and health. skin! Do n  Strong arc c can damage your eyes。 smoke wel lding inhalatio   The we elding arc produces  Clean n the oil cont tamination on n work...
  • Page 15 4.3 MMA flux-coated electrode 4.3.1 Assemble wire connection 4.3.2 Process reference MMA flux-coated electrode reference  Only for reference Recommend Electrode Electrode Recommend welding welding current diameter (mm) diameter (mm) current（A） （A） 20～60 108～148 44～84 140～180 60～100 180～220 80～120 220～260 ...
  • Page 16  Keep people with pacemakers away from Shielding Gas Cylinders Can plode  Never expose cylinders to high heat your welding area when welding. Consult  Keep cylinders away from welding your doctor before using any electric arc or electrical circuits and fixed good. welder or cutting device ...
  • Page 17 Adjust t slope up time\slope e downtime slope up time ca an preheat t the work piece, , slope dow wn time ca an fill the ending g arc pit. When yo ou asjust, the e digital Norma ally according g the weldin ng process display s...
  • Page 18 AC TIG, w welding curre ent is positiv ve and nega ative alternat ting current. When tung gsten electr rode is nega ative, work p iece is posit tive(EN). No ow the arc en nergy is con ncentrated in the work p piece .
  • Page 19 Base current Base current adjust range is: minimum value is min welding current. maximum value is the same to current peak current, if adjust peak current, base current will When you asjust, the digital proportional change. display show base current, unit Please according to the actual situation to is A.

  • Page 20: Maintenance

    only for reference Tungst Weldi Work Wire Argon Flat piece sticks diagram curren Polarit flow Taper diagram material design thickness diagra Φ angle Φ (mm) (l/min) (mm) (mm) Φ (mm) straight edge 1.6~3.0 50~90 12~20° 0.12~0.25 docking 1.6~2.5 8~12 Not AL, MG , straight V groove 70~120...
  • Page 21 Dang ger！ Elec ctric shoc cks can b be hurtfu ul and de eadly  Do not touc ch the bare electric con nection part ts in the mac chine.  Shut down n the mach ine and dis stribution bo ox power be efore open machine case...
  • Page 22 6.Mian wiring diagram - 21 -...
  • Page 23 Wiring diagram parts CODE NAME Control front panel PanelAnaB Control board MainCtrlB Secondary inverter drive board SecDrvB Filtering absorbing board FeederB Secondary rectification board SecRecB Secondary inverter board SecInvB HF Ignition arc board Primary inverter noard Primary drive board Arc board 3 ph 380VAC fan Three phase rectifier bridge 60A Three phase air circuit breaker...
  • Page 24 7. Intern al structu ure and d descriptio 7.1 Secur rity warning   Do not o pen the mac chine case i f you are no ot profession nal electricia Shut dow wn the mac chine and di istribution b ox power b efore open RNING...
  • Page 25 7.3 Main components Item Code Name 2.05.08.023 Handle 1.1.01.01.1188 Case 2.07.25.231 Control transformer 1 2.07.25.232 Control transformer 2 1.1.05.03.0166 Secondary drive board 1.1.05.02.0787 Main control board 1.1.05.11.0219 Filter wave board 2.07.25.315 Mian transformer 1.1.02.01.9654 Ignition arc board support 1.1.11.34.0065 Hall - 24 -...
  • Page 26 1.1.02.01.9657 Connect bar 1.1.05.10.0051 Ignition arc board 2.07.25.710 Output reactance 1.1.05.07.0360 Control front panel 1.1.02.01.2081 Front panel support 2.07.11.022 Potentiometer knob 2.07.57.817 Gas connector 2.03.30.2407 Torch switch wiring harness 2.07.54.115 Aviation connector 2.07.57.959 Quick connector 2.05.05.277 Plastic front panel 1.1.02.04.8665 Coupling transformer 1.1.01.05.2354 Switch support...
  • Page 27 www.hugong.com...