Summary of Contents for Drum SC200
- Page 1 Installation, Operating & Maintenance Manual (Original Instructions) SC200 CONTACTLESS SCREW COMPRESSOR 4990395005 September 2013...
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Page 2: Table Of Contents
Drawings ............21 5.9.1 SC200 Dimensions ........22 5.9.2 SC200 Dimensions with Discharge Silencer .........23 5.9.3 SC200 with Ancillaries & Customer Pipework ........24 5.9.4 SC200 with Discharger Silencer, Ancillaries & Customer Pipework ....25 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 2... -
Page 3: Health & Safety
(Ear protection is recommended) Noise Gardner Denver Drum Ltd’s own tests show maximum noise levels for the installed SC200 running at 1800 rpm should typically not exceed 92 dB(A) at 1 metre. Belt Drives The SC200 compressor should not be belt driven. -
Page 4: General
General 2.1 Product General Description The SC200 is a lightweight, compact, oil free, contactless, low maintenance screw compressor designed for the contaminant free discharge of bulk liquids from general purpose tankers. Typical applications include: Liquid foodstuffs. Solvents. Acids. Alkalis. Hot Bitumen. Resins and other chemicals. -
Page 5: Machine Specification Data
Installed on Vehicle Weight Without Accessories 2.4 SC200 Dimensions See page 22 for dimensions of the SC200 See Page 23 for dimensions of the SC200 complete with discharge silencer. AGE 5 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 5... -
Page 6: Installation
• Any equipment used for lifting should be rated accordingly. Figure 1. Lifting Eye Bolt 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 6... -
Page 7: Mounting
Strength Class Tightening Torque 45 Nm Installation Depth 15mm - 18mm Surface Protection Recommended 1 - Attachment Points 2 - Vent Cover Figure 2a. Attachment Points 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 7... - Page 8 • Spacers may be required if the machine is fitted with a discharge silencer. axis. See page 23 for dimensions of an SC200 with silencer fitted. NOTE • If a mounting bracket is used, this must be suitable to support the weight For weights and dimensions of the compressor and operating loads.
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Page 9: Pipework
3.4.3 Inlet Line • An inlet kit is supplied with the SC200 compressor assembly. • A flexible inlet pipe is provided as part of the inlet kit, which is shown in more detail on pages 24 & 25. -
Page 10: Ancillaries
• It is recommended that a pressure gauge be fitted directly after the The Pressure gauge should discharge port of the machine to provide constant information on the have a range of 0 to 2.5 Barg compressed air pressure. 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 10... -
Page 11: Cooling
The design of the machine must make it impossible to touch any rotating or reciprocating parts of the machine. 3.6 Cooling • The housing of the SC200 screw compressor is cooled by the ambient air. 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual... -
Page 12: Drive
• Flange/coupling removal should only be undertaken with the aid of a puller type device with a screw in the shaft end (see Fig. 5a) to avoid damaging the flange or shaft end. Figure 5a. Drive Flange Removal 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 12... - Page 13 • The compressor should also be mounted so that the prop. shaft angle The compound prop. shaft between the PTO and SC200 in any plane is less than or equal to 12°. angle must also be less than 12° • Consideration should be given to the prop. shaft length when mounting the machine.
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Page 14: Operation & Commissioning
Damage to the Machine • Turn on the drive and observe the pressure build up in the compressor. Speed • For the permitted operating speed range see section 2.3, page 5. 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 14... -
Page 15: Operation
• Inclining the compressor position more than 10° will damage the machine. CAUTION 4.2.6 Oil Level inspection Damage To The Machine • Check the oil level in the compressor at the sight glass every week. 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 15... -
Page 16: Inspection Intervals
• If the compressor is truck mounted and is used infrequently, we recommend running the compressor for at least 15 minutes once every week to maintain the compressor and pipework in good condition. 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 16... -
Page 17: Maintenance
NOTE • Run the machine warm for several minutes after wet cleaning to avoid The Compressor should be corrosion due to moisture. cleaned every week 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 17... -
Page 18: Oil Change
Stop filling when the level reaches the top edge of the oil sight glass (Fig. 6/3). 1 - Oil Drain Plug 2 - Oil Filling Plug 3 - Oil Sight Glass Figure 6. Oil Change 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 18... -
Page 19: Inlet Air Filter
2 - Filter Clear 1 - End Cover 2 - Filter Element 3 - Raincap 4 - Maintenance Indicator 5 - Vacuator Valve Figure 7a. Maintenance Indicator Figure 7b. Inlet Air Filter 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 19... -
Page 20: Troubleshooting
Replace pressure gauge Safety Valve Blows Off Air Shutoff valve in discharge line is closed Open the shutoff valve. Discharge pipework is blocked Unblock Discharge Pipework 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 20... -
Page 21: Final Shutdown & Disposal
• Filter Maintenance Indicator. 5.9 Drawings 5.9.1 SC200 Dimensions. 5.9.2 SC200 Dimensions with Discharge Silencer. 5.9.3 SC200 with Ancillaries and Customer Supplied Pipework. 5.9.4 SC200 with Discharge Silencer, Ancillaries and Customer Supplied Pipework. 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 21... -
Page 22: Sc200 Dimensions
Drawings 5.9.1 SC200 Dimensions 1x45° Input Shaft & Keyway Dimensions Key Dimensions 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 22... -
Page 23: Sc200 Dimensions With Discharge Silencer
Hex Head Setscrews SC200 & Silencer in Position 1 268,5 Relief Valve The Discharge Silencer Can also be Installed at 180° to the Position Shown. SC200 & Silencer in Alternative Position 2 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 23... -
Page 24: Sc200 With Ancillaries
1 off Filter Assembly heat expansion. INLET HOSE KIT Including: 1 off Duct & Moulded Cuff 1 off Screw on Cuff 1 off Hose Clip 60/80 1 off Hose Clamp 50/70 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 24... -
Page 25: Sc200 With Discharger Silencer, Ancillaries & Customer Pipework
A flexible element is recommended in the discharge 1 off Hose Clamp 50/70 pipework to prevent distortion of the machine from the fabricated pipework through chassis movement and heat expansion. 4990395005 Date:02/11 SC200 Installation, Operating & Maintenance Manual Page 25... - Page 26 Contact Us Americas Australia Belgium Gardner Denver, Inc. Gardner Denver Ind. Australia Pty Ltd Gardner Denver Belgium N.V. Industrial Products Group - Americas 30 Bearing Road Luithagen 7A 1800 Gardner Expressway Seven Hills Haven 200 Quincy, IL. 62305 New South Wales B-2030 Antwerpen Toll Free: 1-800-682-9868 2147 Australia...
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