Star Asia PAZ200-1 Owner's Manual

200cc mini utility vehicle

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V 1.2

200cc Mini Utility Vehicle

Owners Manual

Model : MQ39895 / PAZ200-1

This vehicle is an All-Terrain Vehicle (ATV) and is NOT intended for use on

public roads or highways.

Operation of this ATV by children under the age of 16 increases the risk of

SEVERE INJURY or DEATH. Never permit children under age 16 to operate

this ATV.

Always using an approved helmet and protective gear COULD SAVE YOUR

LIFE!

Provincial / Municipal governments have different regulations pertaining to

owning and operating an off-road vehicle, learn and follow the regulations in

your area.

Please read and understand all instructions before use.

Retain this manual for future reference.

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Do you have a question about the PAZ200-1 and is the answer not in the manual?

Questions and answers

Preston Babcock

April 29, 2025

What is the part number for the drive belt inside the housing unit? If my fault light is on how do I know what the fault is.

Summary of Contents for Star Asia PAZ200-1

Page 1 V 1.2 200cc Mini Utility Vehicle Owners Manual Model : MQ39895 / PAZ200-1 This vehicle is an All-Terrain Vehicle (ATV) and is NOT intended for use on public roads or highways. Operation of this ATV by children under the age of 16 increases the risk of SEVERE INJURY or DEATH.
Page 2: Specifications
V 1.2 200 cc Mini Utility Vehicle SPECIFICATIONS Length 2610 mm Model PAZ200-1 Fuel Tank Width 1450 mm 13 L (2.85 Gal.) Capacity Height 1770 mm 4-Stroke, Forced Air Ground Clearance 190 mm Engine Type Cooled, Single Cyl., Fuel Injected...
Page 3: Important Rules For Safe Operation
V 1.2 In addition to the safety information in this manual, you will find safety labels on the product. FOLLOW ALL WARNINGS BOTH IN THIS MANUAL AND ON THE PRODUCT. SAFETY WARNING! Read and understand all instructions before using this device. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.
Page 4 V 1.2 7. This vehicle is not designed or intended for racing, or any other form of competition. 8. The operator’s ability to operate this off-road vehicle safely is largely dependent upon the operator’s ability to exercise proper judgment. An operator also must not be too small or too large for controlled operation. The operator must be of sufficient age, understanding, mental capacity, and physical capability to safely operate this vehicle.
Page 5 V 1.2 17. If the vehicle should start making unusual noise or vibrating abnormally, the engine should be stopped and the spark plug wire disconnected. The vehicle should then be checked for damage. Excessive noise or vibration is generally a warning of loose or worn parts. 18.
Page 6: Basic Features
V 1.2 BASIC FEATURES 8. Seat 2. Rearview Mirror 9. Spare Tire 1. Engine Cover 10. Shifter 3. Headlight 4. Front Turn Indicator 11. Rear Tire 5. Front Bumper 6. Front Wheel Hub 7. Front Tire Fig. 1 15. Utility Container 20.
Page 7 V 1.2 BASIC FEATURES Fuel Gauge Fault Indicator Ignition Switch Horn Pushbutton Headlight Switch Speedometer/Odometer Turn Signal Switch Hi/Lo Beam Switch Left Turn Indicator Headlight Indicator Neutral Indicator Petrol Indicator (not used) Temp Indicator (not used) Right Turn Indicator Tachometer Reverse Indicator Brake Pedal Battery Indicator...
Page 8: Unpacking And Assembly
V 1.2 UNPACKING AND ASSEMBLY • Unpacking and assembly should be done on a clean, well-lighted, and LEVEL surface. • Allow sufficient workspace so the packaging and other parts may be easily organized. • Assembly should only be performed by a competent adult who is familiar with basic safety and tools required for assembly.
Page 9 V 1.2 UNPACKING AND ASSEMBLY Fig. 9 Step Description Install the windscreen by inserting the windscreen frame (A) into the tube mounts above the dashboard (Fig. 9) Use the provided bolts and nuts (E) to hold in place but do not tighten..
Page 10 V 1.2 UNPACKING AND ASSEMBLY Step Description Install the seat belts to the center mounting (Fig. 13-A), the canopy top mounting (Fig. 13- B), and both the passenger and driver side mountings (Fig. 13-C) by using the provided bolts and nuts and tighten. Install the spare tire bracket (Fig.
Page 11: Battery Charging And Installation
V 1.2 UNPACKING AND ASSEMBLY Step Description Install the brake lights and indicators to the vehicle as shown in Figs. 17 &18 (Red light on bottom, Yellow in the middle, and White on top) remove the two self locking nuts, insert the studs through the holes on the body then replace and tighten the self locking nuts.
Page 12 V 1.2 Charging the battery • To avoid possibility of an EXPLOSION, always connect battery cable in the order specified: RED first; BLACK last. • Charging the battery while it is in the vehicle is NOT RECOMMENDED. • Do NOT charge a battery if its temperature is below 3°C as the electrolyte may have frozen. •...
Page 13 V 1.2 Installing the battery • When INSTALLING the battery, always connect the POSITIVE (+) TERMINAL FIRST, and the NEGATIVE (-) TERMINAL LAST. • When DISCONNECTING the battery, terminals should be disconnected in the REVERSE ORDER, negative terminal first, then positive. •...
Page 14: Fuel And Oil
V 1.2 FUEL AND OIL • Gasoline is extremely FLAMMABLE and can be EXPLOSIVE under certain conditions, creating the potential for serious burns. Always keep gasoline out of the reach of children. • Turn the ignition switch to “OFF”. The fuel tank should never be filled while the engine is running or while the engine is hot.
Page 15: Engine Oil Capacity
V 1.2 Failure to use the correct oil could harm the engine. Be sure to use the oil specified in this section. • Running the engine without an adequate amount of engine oil could cause engine overheating and severe engine damage. •...
Page 16: Air Filter Cleaning
V 1.2 AIR FILTER NEVER RUN THE ENGINE WITHOUT THE AIR FILTER in place. • Operating the engine without the air filter in place will allow dust and debris to enter the engine resulting in severe engine damage. AVOID getting the air filter wet when in operation or while washing the vehicle. DO NOT use pressurized air to clean the air filter.
Page 17: Spark Plug
V 1.2 SPARK PLUG Improper installation of the spark plug could damage the engine. • An overly tight or cross threaded spark plug will damage the threads of the cylinder head. • Carefully turn the spark plug by hand into the threads. If the spark plug is new, tighten it with a wrench about ½...
Page 18 V 1.2 TIRES Tires affect your vehicle handling, ride, braking, and safety. For optimum performance, tires must have the correct air pressure, and be free from damage. • Keep the air pressure of the tire at the Maximum PSI recommended on the sidewall. •...
Page 19 V 1.2 BRAKES Failing to properly inspect and maintain the vehicle brake system may lead to loss of vehicle control which can result in DEATH or INJURY. • Avoid aggressive use of the brakes. Apply only moderate braking force for the first 50 stops to allow a break- in period for the system.
Page 20: Break-In Period
V 1.2 BREAK-IN Failure to perform the break-in procedure will void any and all warranties. Careful treatment of your new engine and drive components will result in more efficient performance and longer life for these components. Perform break-in by carefully following the procedures in this manual. DO NOT OPERATE AT FULL THROTTLE or high speeds during the first five hours of use.
Page 21: Pre-Ride Inspection
V 1.2 PRE-RIDE INSPECTION ALWAYS INSPECT THE VEHICLE BEFORE EACH USE to ensure its safe operating condition and to reduce the risk of accident or damage. REGULARLY INSPECT AND MAINTAIN the vehicle to result in extended life and safe operation. NEVER exceed the load capacity.
Page 22: Starting The Engine
V 1.2 OPERATING Read and understand all WARNINGS, CAUTIONS, and INSTRUCTIONS prior to operating the vehicle. AVOID DRIVING AT NIGHT if possible. Be sure to drive slowly and cautiously with the headlights ON if driving in low light conditions. NEVER OPERATE THE VEHICLE WHILE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. NEVER start or let the engine run in an enclosed area.
Page 23: Stopping The Engine
V 1.2 OPERATING NOTE: Refer to the BASIC FEATURES section and familiarize yourself with the vehicle features and their locations while reading these operating instructions. STOPPING THE ENGINE To stop the engine: 1. Completely release the Accelerator Pedal and apply the brake so the vehicle comes to a complete stop. 2.
Page 24 V 1.2 OPERATING FIRST TIME OPERATORS: DRIVE Although you may have driven other ATVs, take time to learn and practice in a safe area until you build your skills and get NUETRAL accustomed to this vehicle’s size, weight, and handling. Read and understand all WARNINGS, CAUTIONS, and REVERSE INSTRUCTIONS prior to operating the vehicle.
Page 25: First-Time Operation
V 1.2 OPERATING Read and understand all WARNINGS, CAUTIONS, and INSTRUCTIONS prior to operating the vehicle. Although you may have driven other ATVs, take time to learn and practice in a safe area until you build your skills and get accustomed to this vehicle’s size, weight, and handling. FIRST TIME OPERATION 1.
Page 26: Driving On Slippery Surfaces
V 1.2 OPERATING 7. Never go over the crest of a hill at a high speed. An obstacle, a sharp drop, or another vehicle or When driving on slippery surfaces such as wet trails, person could be on the other side of hill. loose gravel, sand or ice, be alert for the possibility 8.
Page 27: Driving Over Obstacles
V 1.2 OPERATING DRIVING IN REVERSE Follow these precautions when driving in reverse: Always check for obstacles before operating in a 1. Make sure the vehicle is at a full stop. new area. 2. With the brake applied, move the shifter (Fig. 1, Never attempt to operate over large obstacles, such Item 10) into the reverse position and verify the as large rocks, or fallen trees.
Page 28: Maintenance Schedule
V 1.2 MAINTENANCE SCHEDULE Improper maintenance or failing to perform recommended maintenance could be hazardous and may result in an accident. Keep your vehicle in good condition. Maintenance must only be performed by a competent adult who is familiar with the safe use of tools and equipment used to perform maintenance. Ask your service center or a qualified mechanic to do the maintenance items marked with an asterisk (*).
Page 29 V 1.2 Tachometer & Speedometer The Tachometer displays the engine RPM with an analog style needle and LED bars located radially. The Speedometer is a backlit liquid-crystal display that displays the speed in either km/h or mph, and includes a clock, odometer, resettable trip gage, and also displays max speed and rpm.
Page 30: Light Switches
V 1.2 LIGHT SWITCHES HEADLIGHT SWITCH The Headlight switch has three positions. Switch in far left position: Courtesy Lights are on. These lights are located within the headlight cover, and provide a dim courtesy light. Switch in middle position: Headlights are on. These are the main headlights and brightness may be controlled with the Hi/Lo beam switch.