Diamant Target Dual Trac DT15E Operating Instructions And Parts List Manual

Dual trac surface grinder electric & gasoline models

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OPERATING INSTRUCTIONS AND PARTS LIST

INSTRUCCIONES DE OPERACION Y LISTA DE PIEZAS

MODELS:

DT15E (1-1/2 HP Electric)

DT11H (11 HP Honda Gasoline)

Effective With Serial No. 308084 and Later

Model: _____________

Serial Number: _______________

Engine / Motor Serial No.: _______________

Purchase Date: _______________

This Document Supersedes All Earlier Dated Documents.

0A7796

Printed in U.S.A.

Dual Trac Surface Grinder

Electric & Gasoline Models

17400 West 119

Street

Olathe, Kansas 66061, USA

Customer Service ............ 800-288-5040

Corporate. Office ............. 913-928-1000

Customer Service FAX ..... 800-825-0028

Corporate Office FAX ....... 913-438-7951

International FAX ............. 913-438-7938

Internet ... www.targetblue.com

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Summary of Contents for Diamant Target Dual Trac DT15E

Page 1 OPERATING INSTRUCTIONS AND PARTS LIST INSTRUCCIONES DE OPERACION Y LISTA DE PIEZAS Dual Trac Surface Grinder Electric & Gasoline Models MODELS: DT15E (1-1/2 HP Electric) DT11H (11 HP Honda Gasoline) Effective With Serial No. 308084 and Later Model: _____________ Serial Number: _______________ Engine / Motor Serial No.: _______________ Purchase Date: _______________ 17400 West 119...
Page 2: Table Of Contents
BEFORE YOU BEGIN: Read and understand all warnings and instructions before operating the Machine described in this manual. WARNINGS AND CAUTIONS IN THIS MANUAL MUST BE UNDERSTOOD AND FOLLOWED! FAILURE TO OBEY WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH. IT IS YOUR RESPONSIBILITY to make sure persons who use this machine have read this manual.
Page 3: Symbol Definitions (English & Spanish)
SYMBOL DEFINITIONS DEFINICIÓN DE SIMBOLOS ____________________________________________________________________________________________ • Please read the instructions for use prior to operating the machine for the first time. • Antes de la puesta en marcha, lea detenidamente las instrucciones y familiaricese con la máquina. • Mandatory •...
Page 4 • Danger, Poison Exhaust Gas • Peligro, Gases De Escape Tóxicos • No Non-working Personnel In Area • Prohibido Para Personas Ajenas A La Obra • No Smoking • No Fumar • Do Not Operate Without All Guards In Place •...
Page 5: Hearing Hazard Warnings (English & Spanish)
WARNING HEARING HAZARD DURING NORMAL USE OF THIS MACHINE, OPERATOR MAY BE EXPOSED TO A NOISE 85 dB (A) LEVEL EQUAL OR SUPERIOR TO ATENCION RIESGO DE DAÑO AUDITIVO EN CONDICIONES NORMALES DE UTILIZACIÓN, EL OPERADOR DE ESTA MÁQUINA PUEDE 85 dB (A) ESTAR EXPUESTO A UN NIVEL DE RUIDO IGUAL O SUPERIOR A...
Page 6: Decals -Descriptions And Locations (English & Spanish)
DECAL DESCRIPTIONS AND LOCATIONS DESCRIPCIÓN DE CALCAMONIAS Y UBICACIONES P/N: 187684 Decal: Target Dual Trac Location: Handle Sides (2) P/N: 177857 Quantity: 2 (All Models) Decal, Operating Instructions Location: Top Of Adjustable Handle Quantity: 1 (All Models) P/N: 189732 Decal, Target-LB 1.00 Location: Front Of Gearbox Cover (1), Rear Of Adjustable Handle (1) Top RH of Adjustable Handle (1)
Page 11: Parts Identification (English And Spanish)
Parts Identification: CC. Hold Down Bolts (Weight Box) [FIG. 12]. Front Shield [FIG. 1]. DD. Weight Bar [FIG. 12]. Front Shield Bolts [FIG. 1, FIG. 3]. EE. Weight Bar Attaching Hardware [FIG. 12]. FF. Lifting Handles [FIG. 1]. Adjustable Handle [FIG. 1]. GG.
Page 12: English Language Section: Safety Warnings - Do's & Do Not's
SAFETY WARNINGS FOR OPERATION OF THIS MACHINE read this entire operator’s manual before operating this machine. Understand all warnings, instructions, and controls. keep all guards in place and in good condition. wear safety-approved hearing, eye, head and respiratory protection. read and understand all warnings and instructions on the machine. read and understand the symbol definitions contained in this manual.
Page 13 This machine was designed for certain applications only. DO NOT modify this machine or use for any application other than for which is it was designed. If you have any questions relative to its application, DO NOT use the machine until you have written Diamant Boart, Inc. and we have advised you. Diamant Boart Inc.
Page 14: Specifications & Power Sources
TARGET Dual Trac SPECIFICATIONS ® FEATURE MODEL DT15E DT11H Model Number: Item Number: F60000 F60001 Electric Gasoline Power Source: 1-1/2 (1,1 kw) 11 (8,2 kw) Maximum Horsepower: 1725 3600 Motor / Engine Rated RPM: Baldor Honda Brand: TEFC GXV340 Model / Specification: 115 / 230 ----- Voltage:...
Page 15: Unit Dimensions
(DT15_dims.tif) Dimensions (Note 1) Item Length (cm) Description 50.2” (127.5) Length – Maximum (With Handle In Low Position) 25.12” (63.8) Width 37.6” (95.5) Operating Height (Maximum – Note 1) 37.0” (94.0) – 31.5” (80.0) Handle Height (Maximum – Minimum) 24.2” (61.5) Handle Width 35.0”...
Page 16: Tool Application Guide
Tool Application Guide Attachment To Surface Material Tool Machine Task Light Grinding of Rough Areas Accessory Disk and Concrete Grinding Stones Available In Different Silicon Carbide “Grit” Sizes, such as: Wooden Wedges (See FIG. 14) TSC-10 Coarse Grit: Maximum material removal, General grinding & removal Terrazzo (Section 4.1) of trowel marks, high spots, and rough sections of concrete.
Page 17: Pre-Operation Checklist & Scheduled Maintenance Quick Reference
PRE-OPERATION CHECKLIST Before leaving our factory, every machine is thoroughly tested. Follow our instructions strictly and your machine will give you long service in normal operating conditions. Before starting the machine, make sure that you read this entire Operations Manual and are familiar with the operation of the machine.
Page 18: English Instructions: 1 - Features, 2 - Assembly
• Mandatory • Prohibition Before starting up machine make sure you • Obligatorio • Prohibición read these instructions and are familiar with the operation of this machine. • Indication • Warning Triangle The working area must be completely • Indicación •...
Page 19 The service receptacle, branch circuit conductors, Electric Models: and overcurrent protection shall have an ampere The applicable national and local electrical rating equal to or greater than the motor full load codes and enforcement bodies will be the current. According to the National Electrical Code determining authority on the proper if the branch circuit has two or more receptacles, connections and use of this machine.
Page 20: Tool Installation
The branch circuit must have overcurrent 4. Tool Installation protection in the form of a circuit breaker or fuses. The purpose of the overcurrent protection is to TOOL INSTALLATION: limit the current in the branch circuit conductors and connections to an amount equal to or less 1) Rear Axle Position (See FIG.
Page 21 WARNING: Make sure the machine is stable Remove High Spots, Trowel & Rain Marks, Paints, Sealers & Mastics, Uneven Joints, Aggressive when the front end is raised into the air! Grinding of Large Rough Areas, Removal of epoxies, Secure the machine in this position if you paints and many thin film coatings, or Final are not sure about its stability.
Page 22: Operating Instructions
the life, near the same cost as a star “transport” position, but for the diamond disks it wheel. removes most of the weight from the front of the machine and allows the disks to glide over the surface c) Tungsten Carbide Wheel: Heavy Duty rather than dig into the surface.
Page 23: Incidents During Operation
WARNING: Always make sure the unit is 6) STOPPING THE UNIT (Gasoline Models): connected to a properly grounded electrical Normal or Emergency Stop: Pull the outlet. Failure to comply with this warning Engine Throttle into the STOP position could result in serious bodily injury or death! [Position M] 1) Before starting the electric motor (if set for 115 [See FIG.
Page 24: V-Belt Tension
WARNING: Before performing any 3. Re-fill engine with the recommended oil type. See the engine operation manual for the oil fill maintenance, ALWAYS locate the machine on location and proper oil level. Note that the a level surface with the engine / motor OFF, required oil capacity will be slightly larger and the start switch in the OFF position, and because of the volume of oil contained in the...
Page 25: Important Advise
a) Tensioning Blade Shaft V-Belts: 2) Mount the Weight Tray [Z] using the Weight Tray Attaching Hardware [AA] 1) Loosen the four (4) Motor Base supplied in the kit (Four Capscrews, Capscrews [ZZ] [FIG. 3] that attach the Lockwashers, and Washers). motor or engine platform to the frame.
Page 26 2) Mount the Water Tank Bracket [QQ 3] WARNING: DO NOT lift the machine into the INSIDE of the handle supports (frame) air if the Water Tank is filled with water. This as shown in FIG. 1, FIG 2 and FIG. 3. added weight will cause the balance point to Using two (2) each of the M8 be shifted so that the machine will not lift in a...
Page 27: Parts List: Figures 1 - 15 (Text In English Only)
PARTS LIST LISTA DE PIEZAS Parts List Callout Designation: ITEM The Quantity only at this location. The Item Number Shown This is not the total quantity used On The Diagram. throughout the entire diagram.
Page 28 Diagram 1 – Final Assembly Group, 1.5 hp Electric...
Page 29 Diagram 1 Parts List – Final Assembly Group, 1-1/2 hp Electric ITEM DESCRIPTION ------ Final Assembly – Electric 177783 Water Tank Support 177780 Support, Handle 020742 Washer, Flat .313 Dia 197227 Capscrew, Hex Hd M8 x 1.25 x 20mm 139738 Locknut, Fiber M8 x 1.25 173014 Washer, Flat M10...
Page 30 Diagram 2 – Final Assembly Group, 11 hp Honda Gas...
Page 31 Diagram 2 Parts List – Final Assembly Group, 11 hp Honda Gas ITEM DESCRIPTION ------ Final Assembly, Gas 177783 Water Tank Support 177780 Support, Handle 020742 Washer, Flat .313 Dia 197227 Capscrew, Hex Hd M8 x 1.25 x 20mm 139738 Locknut, Fiber M8 x 1.25 020785 Lockwasher, Split .312 Dia...
Page 32 Diagram 3 – Handle Group, 1.5 hp Electric...
Page 33 Diagram 3 Parts List – Handle Group, 1.5 hp Electric ITEM DESCRIPTION ------ Handle Assembly – Electric 177786 Adjustable Handle Weldment 139568 Grip, Handle 177838 Switch Box Weldment 020742 Washer, Flat .313 Dia 173019 Lockwasher, External Tooth, M8 197227 Capscrew, Hex Hd M8 x 1.25 x 20mm 177747 Rocker Switch, 20A/1.5hp 182024...
Page 34 Diagram 4 – Handle Group, 11 hp Honda Gas Diagram 4 Parts List – Handle Group, 11 hp Honda Gas ITEM DESCRIPTION ------ Handle Assembly, Target Gas 177786 Adjustable Handle Weldment 139568 Grip, Handle 177836 Choke Cable Modified 177797 Cable Assembly, Engine Throttle Modified 167761 Capscrew, Hex Hd M5 x 0.8 x 20mm 173047...
Page 35 Notes Parts List Callout Designation: ITEM The Quantity only at this location. The Item Number Shown This is not the total quantity used On The Diagram. throughout the entire diagram.
Page 36 Diagram 5 – Motor Group, 1.5 hp Electric...
Page 37 Diagram 5 Parts List – Motor Group, 1.5 hp Electric ITEM DESCRIPTION ------ Motor Group 177789 Motor Base 177771 Motor, 1.5hp (1750 RPM) 173014 Washer, Flat M10 139749 Capscrew, Hex Hd M10 x 1.50 x 25mm 139748 Locknut, Fiber M10 x 1.50 020063 Key, Square .188 x 1.50 Lg 176222...
Page 38 Diagram 6 – Engine Group, 11 hp Honda...
Page 39 Diagram 6 Parts List – Engine Group, 11 hp Honda ITEM DESCRIPTION ------ Engine Bench Assembly 177792 Engine Base 177764 Honda Engine, 11hp Model GXV340 020763 Washer, Flat .312 SAE 020785 Lockwasher, Split .312 Dia 020316 Capscrew, Hex Hd .312-18UNF x 1.00 020373 Capscrew, Hex Hd .312-18UNC x 1.50 020197...
Page 40 Diagram 7 – Gearbox Assembly, All Models...
Page 41 Diagram 7 Parts List – Gearbox Assembly, All Models ITEM DESCRIPTION 177842 Gearbox Assembly (Includes Items 2-45) 177834 Frame Weldment 177728 Bearing, 1.00 Dia Bore 177816 Washer, Flat .438 Dia SAE 020787 Lockwasher, Split .438 Dia 020375 Capscrew, Hex Hd .438-14UNC x 1.25 177733 Spacer, 112T Gear 177739...
Page 42 Diagram 8 – Water Tank Kit (Optional) – P/N 177855 Complete Kit...
Page 43 Diagram 8 Parts List – Water Tank Kit (Optional) – P/N 177855 Complete Kit ITEM DESCRIPTION 177855 Water Tank Kit (Complete-Includes Items 2 – 24) 177778 Water Tank Bracket 174648 Water Tank (w/ Cap), 7 Gallon 178863 Cap, Water Tank, 7 Gallon 020742 Washer, Flat .313 Dia 020785...
Page 44 Diagram 9 – Weight Kit (Optional) – P/N 177856 Complete Kit Diagram 9 Parts List – Weight Kit (Optional) – P/N 177856 Complete Kit ITEM DESCRIPTION 177856 Weight Kit (Complete-Includes Items 2-12) 177809 Weight Tray Weldment 1 [Max. Capacity: 18 Bars (Item 5)] 177811 Weight Box Weldment 167478...
Page 45 Diagram 10 – Diamond Disk Adapter Kit (Optional) – P/N 177861 Complete Kit Diagram 10 Parts List – Adapter Kit (Optional) – P/N 177861 Complete Kit ITEM DESCRIPTION 177861 Adapter Kit, Diamond Disk (Item 2-5, 7, 8) 1 177887 Diamond Disk Adapter 020743 Washer, Flat .375 Dia 020786...
Page 46 Diagram 11 Star Cutter Assy, P/N 177825 – (6 Required per Machine) Diagram 11 Parts List – Star Cutter Assy – P/N 177825 (6 Required Per Machine) ITEM DESCRIPTION 177825 Star Cutter Assembly 177862 Cutter Wheels Bracket 020354 Capscrew, Hex Hd .312-18UNC x 2.50 020197 Locknut, Fiber .3125-18UNC 177865...
Page 47 Diagram 12 Beam Cutter Assy, P/N 177827 – (6 Required per Machine) Diagram 12 Parts List – Beam Cutter Assy – P/N 177827 (6 Required Per Machine) ITEM DESCRIPTION 177827 Beam Cutter Assembly 177862 Cutter Wheels Bracket 020354 Capscrew, Hex Hd .312-18UNC x 2.50 020197 Locknut, Fiber .3125-18UNC 177865...
Page 48 Diagram 13 Tungsten Carbide Cutter Assy, P/N 177829 – (6 Required per Machine) Diagram 13 Parts List – Tungsten Carbide Cutter Assy – P/N 177829 (6 Required Per Machine) 177829 TC Cutter Assembly 177862 Cutter Wheels Bracket 020354 Capscrew, Hex Hd .312-18UNC x 2.50 020197 Locknut, Fiber .3125-18UNC 177864...
Page 49: Wiring Diagram For 1.5 Hp Electric Model - Diagram 15 (Text In English Only)
Diagram 14 Tungsten Carbide Block Assy – (Complete Kit P/N 177823) Diagram 14 Parts List – Tungsten Carbide Block Assy ITEM DESCRIPTION 190097 Carbide Cutter Assy (Includes Items 2-5) ------ Block, Cutter ------ Cutter, Tungsten Carbide ------ Screw, Flat Socket Head, ¼-20 x 1.75” Lg. 020195 Locknut, Fiber, ¼-20UNC 177823...
Page 50 Diagram 15 Wiring Diagram, 1.5hp Electric Model –...
Page 51 Notes Revisions to this document: Rev 0 Operating Instructions / Parts List Dated 07April1999 – First Production Unit: S/N 308084. Rev 1 Operating Instructions / Parts List Dated 13April1999 – Minor Text Rev’s. (Supersedes all above Instructions) Rev 2 Operating Instructions / Parts List Dated 16November1999 – Design Change: Added Thick Washers (P/N 177947) at Accessory Disks, Added Forward Axle Position (E2) for Diamond Disk Operation Effective S/N 323831 on 16November 1999.
Page 52 Phone ………………………………….. 65-9628-6175 E-mail …………………………… rbaker@db-inc.com FAX ……………………………………… 65-234-2896 e-mail …………………………. reeh@singnet.com.sg Target Hong Kong, China Diamant Boart Pte Ltd. European Headquarters Unit E, 13/F., Infotech Centre, DB Construction Business Group 21 Hung To Road, Kwun Tong, Avenue Du Pont De Luttre, 74...

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