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OREC America RM982F Operating Instructions Manual

Brush rover 4wd (carb)
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Please fully read and understand all the important points in these
instructions before operating this machine.
When you purchase this machine, please ask the retailer to explain the
Safest way to operate it.
Please keep these operating instructions and the warranty safe so that they
may be easily referred to at anytime.
(To the retailer)
Please inspect this machine before shipping it to the customer, and register for warranty at
www.orecamerica.com/warranty
 
AA
Operating Instructions
Brush Rover 4WD (CARB)
RM982F
OREC America, Inc.
1 
0259-72000

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Summary of Contents for OREC America RM982F

  • Page 1 Please keep these operating instructions and the warranty safe so that they may be easily referred to at anytime. OREC America, Inc. (To the retailer) Please inspect this machine before shipping it to the customer, and register for warranty at www.orecamerica.com/warranty...
  • Page 2 Getting Started Thank you for purchasing this machine. These instructions explain the correct and easy way to always keep this machine in fine working order and how to operate it safely and effectively. Please read these instructions fully before using this machine in order to understand the safest, most efficient way of operating it, and the correct way to look after it.

  • Page 3: Table Of Contents

    Contents For Safe Operation ......................4 Warning Labels ....................... 4 Important safety points .................... 6 Names of Parts ........................13 Working of Each Part ......................14 How to Assemble the Machine ..................17 Effective Operation of the Machine ................. 19 Initial inspection before running the machine ............

  • Page 4: For Safe Operation

    For Safe Operation Please read these instructions regarding safety and operation before operating this machine. In order for this machine to operate at its highest capacity, please perform maintenance and inspections as recommended in this manual. Warning Labels The warning labels are attached to the machine to draw attention to potentially serious dangers. Please be sure to fully understand the meanings of the warning labels before operating this machine.
  • Page 5 (0304-71100) (0259-82200) (0259-82500)   (0220-70700) (0259-82300) (0220-71100)×2 (0259-82400) (0220-70800)×2 Position of labels affixed to installed engine will be slightly diff erent. NOTICE  In the case that these warning symbols become difficult to see, please replace them so that they can be easily seen and understood. 5 ...

  • Page 6: Important Safety Points

    Important Safety Points This machine is equipped with a high-powered engine and fast moving blades. Misuse of this machine can result in serious injury or death. Before using this machine, please be sure to read these instructions and understand and obey the following warnings. ...
  • Page 7  Do not modify the engine as this can cause accidents or explosions. Altering this machine in any way will void the warranty. Orec America, Inc. will bear no responsibility for damage or injury caused by alterations or modifications. ...
  • Page 8 Absolutely do not try to modify this machine (including modification of the protective cover and safety cover) as this can cause injury and accidents. Altering this machine in any way will void the warranty. Orec America, Inc. will bear no responsibility for damage or injury caused by alterations or modifications.
  • Page 9 precautions can avoid injury and accidents.  Before starting the machine, remove any rocks or branches that could be thrown from the machine and cause injury to bystanders or damage to the machine. In fields with rocks and loose branches, please operate the machine with the blade set higher for safety.
  • Page 10  Caution during operation WARNING  For safety reasons, do not make sudden starts/stops or sharp turns.  During operation, blades, chains and belts are hidden by a cover, be sure to keep hands and feet well away. Touching these parts can cause serious injury such as the severing of limbs.
  • Page 11 damage such as bending and twisting.  Check all areas of the machine for damage and have parts repaired or replaced if necessary.  Using the machine on slopes WARNING  When operating on slopes, serious accidents can be happened if you slip and the machine rolls over.
  • Page 12  Maintenance WARNING  Be sure to switch off the engine and remove the spark plug cord before performing any inspection, adjustment or maintenance on this machine.  When performing inspection, adjustment or maintenance, use appropriate tools in order to work as safely as possible. ...

  • Page 13: Names Of Parts

    Depending on operating conditions, there may be occasions when incidents arise which are not covered by the warnings in this manual. The operator should always use common sense and put safety first when using this machine. Names of Parts: (5) Cutting Height Adjustment Lever (7) Shift Lever (12) Seat (9) Differential Lock Lever...

  • Page 14: Working Of Each Part

    Working of Each Part: (1) Engine Switch Insert for the key, and operates [START], [RUN], and [OFF]. (2) Throttle Lever Adjusts the engine speed by [LOW] - [HIGH]. (3) Choke Lever Used to start the engine during cold weather. [CLOSE] position by pulling, and [OPEN] position by putting back.
  • Page 15 For safety reasons, please be sure that the cutting height adjustment lever is all the way up when driving but not mowing, when you leave the vehicle, and when driving in reverse. (6) Blade Clutch Lever: Operates by turning the power transmission [ON] / [OFF]. ◇◇The blade clutch lever cannot be operated when the cutting height adjustment lever is all the way in the up position.
  • Page 16 (11) Blade Exchange Cover: Used only for inspecting or changing the blade. At all other times please keep the cover closed. Make sure the cover is closed during operation. If the cover is open during operation, stones or other objects may be thrown and cause serious injury. (12) Seat (Seat Suspension and Seat Slide Functions): For safety reasons, always be seated when the engine is on.

  • Page 17: How To Assemble The Machine

    How to Assemble the Machine: ◇◇This machine does NOT include a battery due to importing regulation. Please purchase a new battery (U1R) and install it with fixing tools in the tool bag. (12V, 270CCA or greater recommended) ◇◇ 1) Take off the front bumper and front cowl. 2) Install a battery and connect cables to positive (+) first, then negative (-).
  • Page 18 6) Take off the nuts from seat slide guide. 7) Set the seat on the seat receiver at the proper hole. Fix the seat with the nuts at the proper position. 6  Seat Receiver 18   ...

  • Page 19: Effective Operation Of The Machine

    Effective Operation of the Machine: Initial inspection before running the machine (Please refer to the engine use manual ) In order to operate in safety and comfort, please refer to the [ Periodic voluntary inspection table ] on page 48. Please have any defective parts repaired immediately, or before operating the machine again.
  • Page 20 ■How To Start the Engine: (1) Check the oil level. Wipe the oil gauge with a cloth, insert again and check the oil level. If the oil does not reach between the upper level and lower level, refill with the recommended oil to bring the oil to the upper level (oil consumption will be reduced slightly).
  • Page 21  After refueling, please tighten the fuel cap and wipe the spilled fuel clean.  Move the fuel valve lever to the [OPEN] position. Lock the brake stopper while stepping on the brake pedal. Brake stopper If the shift lever is below the neutral [N] position, it will return to the neutral [N] position.
  • Page 22  Please avoid the continuous use of the engine switch for more than 5 seconds as the starter motor consumes high electrical voltage.  If the machine does not start within 5 seconds, put the ignition back to the [STOP] position, and repeat the same task again with a 10 second pause.

  • Page 23: How To Drive, Change Speed, Turn, Stop (Park)

    (3) Take the ignition key from the engine switch. (4) At last, turn the fuel valve to the [CLOSED (OFF)] position. ■ How to Drive, Change Speed, Turn, Stop (Park):  Do not allow any untrained people (non-owners) to use this machine; it may cause an accident or injury.
  • Page 24 (2) Turn the throttle lever to the [LOW] position to decrease engine rotation. (3) Stop the engine. NOTICE Except when in the Neutral position, the auxiliary shift lever is always [LOW] position or [HIGH] position. (4) Press the parking brake pedal, lock with the brake stopper, and park. Please park the machine on a flat and large place where there are no obstacles, and remove the ignition to prevent theft.

  • Page 25: How To Load And Unload

    ■How to load and unload: NOTICE Ramp Standards: Make sure that your ramp is comprised of materials strong enough to conform to the following standards.  Length: 3.5 times longer than the truck’s loading bed is high. (Less than 15 ° tilt angle of the bridge) ...
  • Page 26 How to cut weeds and brush:  It may cause a fire or engine seizure while you work around the engine deposits and grass clippings. Frequently remove accumulated grass which is around high temperature exhaust pipes. Also, please regularly clean inside the engine cover as well as the outside.
  • Page 27 NOTICE  When you use the machine for the first time, please choose a flat surface with no foreign objects such as stones, and cut straight and slowly so that you become familiar with its operation.  Grass clippings are discharged from the right rear of the machine. As obstacles on the right may cause damage, please position trees, pillars, walls, and other obstacles on the left side of the machine ( turn to the left if the cut is circular ).
  • Page 28 When you turn the blade clutch, first, return the blade clutch lever to the [ OFF ] position, wait for about 5 seconds, and then turn the cutting height adjustment lever to the [ MOVE ] position. (9) Stop the engine. Refer to “How to stop the engine”...
  • Page 29  While working, if you hit an obstacle, stop the engine immediately and if there is damage to the machine, please repair immediately. If you avoid repairing the machine, it can cause injury or accident.  When the grass is wet, or when it rains, the machine may slip and this is dangerous. In addition, cut grass will get stuck inside the blade cover, and it can lead to engine damage.

  • Page 30: How To Adjust The Height Of The Steering Wheel And The Seat Position

    How to adjust the height of the steering wheel and the seat position: ■ The steering wheel can be adjusted to 3 levels, and the seat can be adjusted to slide back and forth. Grab the seat slide lever, then adjust the seat for the suitable position.

  • Page 31: Engine Oil Inspection, Replacement, And Lubrication

    Lubrication After draining, reattach the drain plug and remove the inlet plug from the rear side of the transmission, and fill with 1.1 quarts ( 1.0 liter ) of transmission oil ( #90 ) by pouring through the oil inlet. Drain plug ...

  • Page 32: Replacement Of Oil Filter

    (2) After oil is discharged, tighten the drain plug securely, and remove the oil inlet plug. (3) Lubricate with 1.1 quarts ( 1.0 liter ) of oil, and drive slowly for about 30 seconds. Stop the engine, wait for about 30 seconds, and fill the oil to the [ FULL ] position slowly. For oil quantity, please refer to Specifications on page 46.
  • Page 33 Replacement Although HST oil is clean at first, its quality deteriorates with age and it can become detrimental to smooth operations if not replaced regularly. In order to keep working safely and comfortably, please change HST oil regularly. Not only should you change the oil, but also do flash washing on the inside with washing oil several times beforehand, because the HST oil may be mixed with aged oil, sediment, and water in the unit and oil tank.

  • Page 34: How To Lubricate Each Part

    How to Lubricate Each Part: Be sure to lubricate each part with grease or lubricating oil ( #30 ) for every 30 hours of use. If you neglect lubrication and allow oil to run out, machine operation will become sluggish and the machine could be damaged.

  • Page 35: How To Inspect And Adjust The Spark Plug

    Time for Cleaning and Replacement of Air Cleaner Foam Element Cleaning Every operation Replacement Every 100 Hours Paper Element Cleaning Every operation Replacement Every 100 Hours Take care to clean the filter more frequently when operating in an environment with a lot of dust or grime.

  • Page 36: How To Clean The Fuel Filter

    Replace the fuel lines every season or as necessary. They cannot be dismantled or cleaned. Please be careful of the direction of insertion when changing fuel lines. For more information, please contact your dealer. How to adjust tire pressure: Check the tire pressure of the front and rear wheels according to the following table. ...

  • Page 37: How To Adjust Each Cable, Belt And Rod

    How to adjust each cable, belt and rod:  When adjusting each type of cable, belt and rod, place the machine on a flat area. Remove the ignition and apply the parking brake. Make sure you take sufficient safety precautions. ...
  • Page 38 ■Adjustment of the blade brake:  When turning the blade clutch lever to the [ OFF ] position, the blade will stop within about 5 seconds. A   If it doesn’t stop, move the adjusting nut of the brake cable to the A-direction. ...
  • Page 39  The brakes are consumable parts. Adjusting the parking brake as described above, may shorten the life of the brake shoe so please keep this in mind. In addition, for your safety, replace brake pads within 100 hours of use. When replacing the U-nuts (epoxy), please also replace the cotter pin.

  • Page 40: Precautions In Cold Climates

    NOTICE If the differential lock lever is in the [ OFF ] ( [ RELEASE ] position, adjust the base of the lever to 1/16” -1/8” distance. After adjusting, tighten the lock nut securely. ■ Adjustment of the safety switch: ...

  • Page 41: Blade Inspection And Replacement

    1. If the machine will not be used for more than 30 days, to avoid failure or malfunction during operation, remove the fuel from the fuel filler opening to a container by a hand pump. Slide the hose clip from the fuel valve on the fuel tank side, and drain the remaining fuel into the container.

  • Page 42: How To Replace The Blades

    DANGER  Like blades, the blade stay is a consumable part. Even if you do not see a bend or an abrasion, exchange the blades every 100 hours of use or every two years, whichever comes first.  More frequent inspection of the blades is necessary if using the machine on areas including dry earth and sand which cause faster wear and tear of the blades.

  • Page 43: How To Fix The Blades

    NOTICE  Tightening torque of hard lock nut is “800kgf・cm” (78.4N・m).  As a rule, tighten force of approx. 70.5lb (32kg) or more with a 30cm box wrench (size 22).  For increasing torque, a torque wrench is needed. It is recommended that you check with the dealer in advance to how much force or tightening the torque needs.

  • Page 44: How To Maintain And Inspect The Battery

    How to maintain and inspect the battery: Proper handling of the battery will lead to maximum performance. Mishandling of the battery may result in reduced battery life or a serious accident. Rehydration and replenishment of battery fluid: ■ How to rehydrate: Check the electrolyte level each day before operation.

  • Page 45: Auxiliary Charging

    Auxiliary Charging Refer to “Approximate Battery Charge Time.” Charger sold separately. 1) Before using the charger, make sure the power is off. If the power is on and the battery is connected, a spark will occur and may cause an ignition or explosion. ...

  • Page 46: Specifications

    ---U1R type, 12V 270CCA or greater Specifications* (Reference Values): Name Brush Rover 4WD Model RM982F Length x Width x Front Height (in) without 79.1x42.1 x43.3 ( 2010 x 1070 x 1100 mm ) ROPS Cutting Width (in) 38.3 ( 975mm ) Weight (lbs.)

  • Page 47: Included Parts And Tools

    Included Parts and Tools: No. Part Name Standard / Quantity Note Size Instruction Manual Double-Ended Wrench 10 x 12 Double-Ended Wrench 14 x 17 L-Shape Wrench 22mm For Changing Blades Goggles Anti-fog Type Protective Equipment Blade Set Bolts M-14 When flipping the blades Blade Changer Blade Change tool Plug Wrench...

  • Page 48: Periodic Voluntary Inspection Table

    691035 Fuel Filter 0244-79310 Tube(4.00-7) Front tire 0244-78300 Tube(17×8.00-8) Rear tire Periodic Voluntary Inspection Table: Neglecting inspection and maintenance is a cause of accidents and damage. To always keep the machine functioning correctly, perform inspection according to the following table Perform annual and monthly inspections;...
  • Page 49 Engine Cooling Weeds etc. clogged in Recoil cover is not clogged the recoil cover with debris. Accumulation of weeds There is no accumulation of in the muffler weeds around the muffler. Belt Loosening There is suitable tension on the belt. Damage, cleanliness Cracked, damaged, noticeably dirty.

  • Page 50: Parts Supply Term Limit

    Blade brake Blade brake works well (stops within 5 seconds). Labels* Damage/unreadable Warning labels and nameplate are attached and not damaged. Reflective plate Damage, missing There are no missing parts. *For new labels, please consult with your local retailer (charges apply). Parts Supply Term Limit: The supply term (period) during which replacement parts will be supplied is nine (9) years from the time the last OREC product is produced.

  • Page 51: Limited Warranty

    Limited Warranty: Terms and Conditions • Orec America, Inc. provides a limited warranty of two (2) years for residential users, one (1) year for commercial users, and one (1) year for rental companies, of its products against defects in workmanship and materials when said products are put to ordinary and normal use.

  • Page 52: Warranty Claim Procedure

    • Under NO circumstances shall Orec America be liable for damages or expenses of any kind resulting from inappropriate use of its products.

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