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molitor MAD Instruction Manual

Pump-controller, pressure regulation system for pumps

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Instruction manual
MAD with EDS-2

Table of contents

1.
2.
3.
4.
5.
Keys and Display
6.
Display Functions and Initial Settings
7.
Operating Indicators / menu / Startup
8.
Trip history monitor
9.
10. Clear presentation of the menu structure MA
12. Technical execution, terminal diagram, schematic of the respective controller
!
Pump-Controller :
Pressure regulation System for Pumps
MAD-EDS-2 Software version 2012......
Pump controller
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Summary of Contents for molitor MAD

  • Page 1: Table Of Contents

    Pump controller Instruction manual Pump-Controller : MAD with EDS-2 Pressure regulation System for Pumps MAD-EDS-2 Software version 2012..Table of contents Page Safety Precautions General / Mode of Operation Installation and Mounting Wiring and Connections Keys and Display Display Functions and Initial Settings...
  • Page 2: Safety Precautions

    Pump controller 1. Safety Precautions Before installing and commissioning of the pump controller, please read the product manual carefully and observe all warnings and safety instructions. Keep this manual is always easily accessible in the vicinity of the frequency converter controller. Definition of Information Warning! In disregard of the safety instructions may lead to serious and life-threatening bodily injury...
  • Page 3 RCCB tripping with type B be 300 mA. The customer's RCCB must be a the MAI, MAD, MAG - dial to pole sensitive RCCB type B with his tripping 30 mA. It is recommended to secure the separate frequency - control.
  • Page 4: General / Mode Of Operation

    Pump controller 2. General / Mode of Operation 2.1 MA ..Pressure Control System Congratulations on purchasing this high-quality pump control. This product complies with the latest technology and is continually developed and improved. The device was subjected to the production of an extensive examination and therefore functions properly.
  • Page 5: Installation And Mounting

    Do not install the Inverter controller near heat-radiating bodies. Waning! 3.1 Mounting the MA..Controller Metal box: In the rear contains holes for wall mounting of the cabinet. The sole assembly recommended hung stud to the electrical cabinet. Mounting Dimensions: See manufacturers data sheet MAD.
  • Page 6: Wiring And Connections

    Verify the correct connection of the network, sensor, and control lines. 4.1 Motor Protection The MAD - EDS-2 has a monitoring role for the motor current. The motor current is set on the motor protection relay or soft starter. As a special version thermistor to monitor temperature can be used.
  • Page 7 2- pumps unit 4.4 Terminals When power supply, alarm relay, relay (option), external inputs (option), external outputs (option), sensor (s), pump (s), they face each diagram or schematic or picture of each terminal controller: MAD, MAG on. 4.5 Power Supply Clamp...
  • Page 8 Pump controller 4.8 Port for the external inputs MAD/G Clamp Function Description 7 / 13 low water / external On /Off Ext. 34 Start/Stop/Reset (only MAG) Ext. 25 Reset (only MAD) Ext. 25 external Reference voltage VDC + Input Reference voltage...
  • Page 9 Pump controller 5. Panel Description 5.1 Block rocker and rotary switches (Rocker, which is above gray side is active!) Rocker: Rocker: Alarm Rocker: Test Rocker: Rotary switch A: Target 0-10 bar / 25 bar (depending Transducer) Rotary switch B : Target 0-10 bar / 25 bar (depending Transducer)
  • Page 10 Pump controller If the alarm is OFF, the alarm relays to "water shortage" is not turned off The "OFF" is used in fire-fighting operation to prevent a shutdown of the pumps. Alarm relay does not switch at fault.. Rocker: Alarm ON / OFF This switch set the alarm mode.
  • Page 11 Pump controller 6. Applications Single pump system or a double pump system with expansion tank, alarm and test run 6.1 Pressure switch operation Operating mode Alarm Mode Select Test Run Enable DS – Stop operation ----- Rotary switch A: Target z.B.
  • Page 12 - System / pump suction and discharge side connected to the pipeline! - Piping and pumps are filling! - Electrical connection is made and checked! 7.3 First turn on the MAD-EDS-2 Caution! When the alarm to "Off" are lack of water protection and...
  • Page 13 Pump controller 8.Operation indicators / Commissioning 8.1 MAD-EDS2 into operation The EDS2 logs after the startup screen! with the main picture: The rotary switches A, B, T on the EDS-2 set. 00,5 OFF : TIME: Pumps Off The pump / pump by switching on the "manual mode" to "turn" position.
  • Page 14 Pump controller 8.2 Operation indicators on the display EDS-2 After the main switch / voltage of the operational data in the display appear: Startup message for 20 sec.: Custom text Startup screen when you turn for 20sec. Custom text Custom text 00000 RH 00000 RH RH–(Run Hour) Operating hours for each pump Version: 200XXXXX...
  • Page 15 Pump controller 9. Error messages 9.1 Error messages on the display of the EDS-2 In case of trouble off the pressure switch from module and the pump is running independently. The error message is displayed in plain text display. Fault can be reset by driving the external input "Reset". Fault message, pressing the reset button to reset! 00,0 Auto P1...
  • Page 16: Expert Mode

    Pump controller 9.2 Troubleshooting Monitor is dark Utility power and turned on? If one or more fuses are broken? Pump does not start The start command is not! Selector switch is on center position! Fuses of the load circuit test! Pump does not start, even though "Auto"signal appears on the display Sensor is not connected? (Message: "Sensor Error") The actual pressure is reached, or cut-out?
  • Page 17 Pump controller 10.3 Dynamic Operation Mode (DY) The mode "DY" provides for the safe shutdown output "0 " during operation of the pump system without the expansion tank or a very small expansion tank.. In the mode "DY" turns the pump on the pressure (!) and off to output "0 "! Using the rotary switches A, text "ON", set the starting pressure of 0-100%.
  • Page 18: Customer Settings

    Pump controller 11. Technical data 11.1 Modes in the EDS-2 set: After the opening of the EDS2 can be connected to the internal switch block set different operating modes: Switch block inside: Transducer 10 bar Transducer 25 bar Limit Funktion Modus pressure switch modus English Deutsch...

This manual is also suitable for:

Mad-eds2-uk