Maxsine EP3E Series User Manual

Ethercat bus ac servo drive

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GL1A0/GL1A8/GL3A0/GL5A5/GL7A5/GL120/GL160/GL190/GL240
Servo drive
GH2A0/GH3A5/GH5A4/GH8A5/GH130/GH170/GH210
Wuhan Maxsine Electric Co., Ltd
Maxsine
3
EP
E Series
EtherCAT bus
AC servo drive
User manual
(The third edition)

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Summary of Contents for Maxsine EP3E Series

  • Page 1 Maxsine E Series EtherCAT bus AC servo drive User manual (The third edition) GL1A0/GL1A8/GL3A0/GL5A5/GL7A5/GL120/GL160/GL190/GL240 Servo drive GH2A0/GH3A5/GH5A4/GH8A5/GH130/GH170/GH210 Wuhan Maxsine Electric Co., Ltd...
  • Page 2 DECLARATION Wuhan Maxsine Electric Co., Ltd all rights reserved. Without this company's written permission, forbid strictly the reprint either the part or the complete content of this handbook. Because improves and so on the reasons, the product specification or dimension has the change, not separate...
  • Page 3: Safety Precautions

    Safety Precautions In order to use this product safely, the user should be familiar with and observes the following important items before proceeding with storage, installation, wiring, operation, inspection or maintenance for the product. Indicates a disoperation possibly can cause danger and physical injure or death. Danger Indicates a disoperation possibly can cause danger and physical injure, and may Caution...
  • Page 4 Operations 注意  Before operating the mechanical device, it is necessary to set the parameters with appropriate values. Otherwise, can cause the mechanical device to out of control or break down.  Before running the mechanical device, make sure the emergency stop switch can work at any time.
  • Page 5 Service ranges 注意 This handbook involves the product for the general industry use, please do not use in some equipment which may directly harm the personal safety, such as nuclear energy, spaceflight, aeronautic equipment, and life safeguard, life-support equipment and each kind of safety equipment.
  • Page 6: Table Of Contents

    CONTENTS Safety Precautions............................. I Chapter 1 Product inspection and installment ..................1 1.1 Product inspection ......................... 1 1.2 Product nameplate ......................... 1 1.3 Product front panel ........................2 1.4 Servo driver installation......................... 8 1.4.1 The environmental conditions for installation ..............8 1.4.2 The method of installation ....................
  • Page 7 2.6.1 X5、X6 terminal socket ....................29 2.6.2 X5、X6 terminal signal description ................. 29 2.7 Standard wiring diagram ......................30 2.7.1 Standard wiring diagram ....................30 Chapter 3 Front panel operation ......................31 3.1 Explanation of the front panel of servo driver ................31 3.1.1 Front panel compositions ....................
  • Page 8 4.10 Working time sequence ......................62 4.10.1 Power switching time sequence ..................62 4.10.2 Alarm timing in servo ON ....................62 4.10.3 Servo ON/OFF action timing of motor at rest ..............63 4.10.4 Servo ON/OFF action timing of motor operation ............63 4.11 Electromagnetic brake .......................
  • Page 9 6.5.1 Touch Probe function ...................... 133 6.5.2 Stop function ........................140 6.5.3 Digital input / digital output ................... 145 6.5.4 Position information ....................... 147 Position Demand Value × Electronic gear ratio =Position Demand Internal Value ........ 147 Chapter 7 Alarm ............................ 157 7.1 Alarm list ...........................
  • Page 11: Chapter 1 Product Inspection And Installment

    Turn off power and wait 5 min. before Input 1ΦAC220V/50-60Hz WARNING a b c d servicing,or cause electric shock! Output 3.0A/400W 请妥善接地。 Rated output Make proper ground connections. 3A0L18888888 Number current/power Wuhan Maxsine Electric Co.,Ltd. Serial Number www.maxsine.com Warning Logo...
  • Page 12: Product Front Panel

    Chapter 1 Product inspection and installment Product front panel GL1A0、GL1A8、GL3A0、GL5A5、GL7A5、GL120 Applicable models: Cover Opened USB Interface 5 Digit Display LED 2 LED Lamps 4 Operation Buttons (POW、RUN) Display And Operation Buttons Mounting Hole (Open the cover for operating) Main Power Input Terminals (L1、L2、L3)...
  • Page 13 1.3 Product front panel GL160 Applicable models: Cover Opened USB interface 5 Digit Display LED 4 Operation Buttons 2 LED Lamps (POWER、RUN) Display And Operation Buttons Mounting Hole (Open the cover for operating) Main Power Input Terminals (L1、L2、L3) Connector X3 For Servo motor Encoder Control Power Input Terminals (L1C、L2C)...
  • Page 14 Chapter 1 Product inspection and installment GL190、GL240 Applicable models: The Opened Cover USB interface 5 bits digital tube display screen 2 Indicator light (POW、RUN) 4 Operation Buttons Back Mounting Hole Display Screen and Operation Buttons(Operating at opened cover ) Charging Indicator Connector X3 for communication interface Main Power Source Connecting...
  • Page 15 1.3 Product front panel GH2A0、GH3A5、GH5A4 Applicable models: The Opened Cover 5 bits digital tube Mini USB interface display screen 2 LED Indicators 4 Operation Buttons (POW、RUN) Display Screen And Back Mounting Hole Operation Buttons (Open the cover for operating) Main Power Source Connecting Terminals (L1、L2、L3)...
  • Page 16 Chapter 1 Product inspection and installment GH8A5 Applicable models: The Opened Cover Mini USB interface 5 bits digital tube display screen 4 Operation Buttons 2 LED Indicators(POW、 RUN) Display Screen And Operation Buttons(Open the cover for Back Mounting Hole operating) Charging indicator Main Power Source Connecting Terminals...
  • Page 17 1.3 Product front panel GH130、GH170、GH210 Applicable models: The Opened Cover Mini USB interface 5 bits digital tube display screen 2 LED Indicators (POW、RUN) 4 Operation Buttons Back Mounting Hole Display Screen And Operation Buttons (Open the cover for operating) Charging indicator Main Power Source Connecting Terminals X3 connector for communication...
  • Page 18: Servo Driver Installation

    Chapter 1 Product inspection and installment Servo driver installation 1.4.1 The environmental conditions for installation Since the environment conditions for servo driver installation have the direct influence to the normal function and service life of the servo driver, therefore the environment conditions must be conformed to the following conditions: ...
  • Page 19: Servo Motor Installation

    1.5 Servo motor installation >100mm >50mm >50mm 通风气流方向 Servo motor installation 1.5.1 The environmental conditions for installation  Ambient temperature: 0 to 40℃; Ambient humidity: less than 80 %( no dew).  Storage temperature: -40 to 50℃; Storage humidity: less than 93 %( no dew). ...
  • Page 20: The Definition Of Rotating Direction For Servomotor

    Chapter 1 Product inspection and installment The definition of rotating direction for servomotor The motor rotating direction description in this handbook is defined as facing the shaft of the servomotor, if the rotating shaft is in counter clockwise direction will be called as positive direction, or in clockwise as reversal direction.
  • Page 21: Chapter 2 Wiring

    Chapter 2 Wiring System construction and wiring 2.1.1 Servo driver wiring diagram EP3E-GL series Servo driver wiring GL1A0、GL1A8、GL3A0 Applicable models: Input Power Supply 3 Phase AC220V Circuit Breaker EP3E Servo Drive Over Current Protection EtherCAT Controller Filter Prevent external noise from interfering the Servo drive USB computer...
  • Page 22 Chapter 2 Wiring GL5A5、GL7A5、GL120、GL160 Applicable models: Input Power Supply 3 Phase Normally,a transformer is Input 3 phase AC220V needed for transforming to AC380V R S T get 3-phase 220V power supply. 3 phase isolating transformer 380V-380V Circuit Breaker Output 3 phase Over Current Protection AC380V EP3E Servo Drive...
  • Page 23 2.1 System construction and wiring 2 EP3E-GH series Servo driver wiring Input Power Input 3 phase Supply 3 Phase AC380V AC380V R S T 3 phase isolating transformer 380V-380V Circuit Breaker Output 3 phase Over Current Protection AC380V Filter EP3E Servo Drive Prevent external noise EtherCAT from interfering the...
  • Page 24: Wiring Explanations

    Chapter 2 Wiring 2.1.2 Wiring explanations : Wiring Notes  According to electric wire specification, use the wiring materials.  The control cable length should be less than 3 meters and the encoder cable length 20 meters.  EP3-GL series: check that the power supply and wiring of L1, L2, L3 and L1C, L2C terminals are correct.
  • Page 25: Main Circuit Terminal Explanation

    N1、N2 restrained, connect the DC GH series harmonics reactor between restrain-use N2[note 2] Output to U phase of servo motor DC reactor EP3E series connection Output to V phase of servo terminals motor Output to W phase of servo...
  • Page 26 Chapter 2 Wiring motor Ground terminal of servomotor EP3E series Ground Ground terminal of servo driver Note 1: There is no internal brake resistor in GL1A0 and GL240. It is no necessary to connect brake resistor for GL1A0 normally. But for GL240, it is necessary to connect built-out brake resistor, please connect to the terminal P and B, leave the NC alone.
  • Page 27: Main Circuit Wiring Diagram

    2.1 System construction and wiring 2.1.5 Main circuit wiring diagram The power supply for the servo driver GL series is a three-phase AC 220V which generally come from three-phase AC380V power supply through a transformer. GL1A0【Note】 Applicable models: Single phase AC 220V Servo Drive Servo Motor...
  • Page 28 Chapter 2 Wiring Applicable models: GL5A5、GL7A5、GL120、GL160 3 phase AC 220V Servo Drive External braking Servo Motor resistance connection 外 部 制 动 电 阻 Main Power Main Power Internal Braking resistor connection Servo Alarm 1QF: Circuit Breaker FIL: Noise Filter DO 2 1KM: Magnetic Contactor 1RY: Relay...
  • Page 29 2.1 System construction and wiring Applicable models: GL240【Note】 3 phase AC 220V Servo drive Servo motor Main Power Main Power External braking resistance connection 1QF: Circuit Breaker FIL: Noise Filter Servo Alarm 1KM: Magnetic Contactor DO 2 1RY: Relay PRT: Surge Absorber DO public D: Free-wheeling Diode DC24V...
  • Page 30 Chapter 2 Wiring Applicable models: GH130 3 phase AC 380V Servo Drive Servo Motor External braking DC power resistance supply(24V) connection Internal braking resistor Internal braking External resistor braking resistor 1QF: Circuit Breaker FIL: Noise Filter Servo Alarm 1KM: Magnetic Contactor DO 2 1RY: Relay...
  • Page 31: Adaptation Of Brake Resistance

    2.2 Adaptation of brake resistance 2.2 Adaptation of brake resistance External brake Internal brake External brake resistor resistor Drive series Resistance recommendation (Min. resistance) specification GL1A0 Min.47Ω /100W 30Ω GL1A8 47Ω /100W Min.36Ω /200W 30Ω GL3A0 47Ω /100W Min.36Ω /200W 30Ω...
  • Page 32: The Connection Of Reactor

    Chapter 2 Wiring The connection of reactor When it needs to be restrained to the power supply higher order harmonics, connect the direct current reactor between N1 and N2. reactor Note There is the function of connecting external reactor only in GL190、GL240、GH2A0、 GH3A5、GH5A4、GH8A5、GH130、GH170、GH210 servo drive.
  • Page 33: X1 Control Signal Terminal

    2.4 X1 Control signal terminal 2.4 X1 Control signal terminal The X1 control signal terminal provides the signal which need to connect with external IO, and uses the DB25 socket. The signal includes::  5 programmable inputs;;  5 programmable outputs; ...
  • Page 34: X1 Terminal Signal Explanation

    Chapter 2 Wiring 2.4.2 X1 terminal signal explanation Name of signals function connect number Photo isolation input; function is DI1/DI2/DI3 14/2/15 programmable; defines by parameter digital inputs DI4/DI5 3/16 P100 to P104. COM+ DI power supply(DC12V~24V) Photo isolation output; maximum output: 50mA/25V;...
  • Page 35 2.4 X1 Control signal terminal C1-1: C1-2: Switch input Open collector triode Servo Driver Servo Drive DC12V~24V 4.7KΩ 4.7KΩ COM+ COM+ DC12V~24V...
  • Page 36 Chapter 2 Wiring Digital output interfaces (C2) The digital outputs use Darlington photo-coupler. It can be connected with relay, photo-coupler. Please notic the following  Inverting the polarity of DC power source, which is provided by the user, can cause the servo driver damage.
  • Page 37: X2、X3 Encoder Signal Terminal

    2.5 X2、X3 Encoder signal terminal 2.5 X2、X3 Encoder signal terminal 2.5.1 X2 terminal connector The following diagram are the connection between X2 encoder signal terminals and motor encoders, using double row DB9 sockets.The shape and pin distribution as follows: Encoder signal input(SD+) Encoder clock output(MA+) Encoder signal input(SD-)
  • Page 38: X2 Terminal Signal Description

    Chapter 2 Wiring 2.5.2 X2 Terminal signal description Absolute communication encoder definition: Pin number / signal line color Signal name Function Absolute (10 core) The encoder uses a 5V power supply Red + Red and (provided by the drive), when the cable is white above 20m, in order to prevent the Encoder...
  • Page 39: X5、X6 Ethercat Port

    2.6 X5、X6 EtherCAT port 2.6 X5、X6 EtherCAT port X5 is EtherCAT input port,X6 is EtherCAT output port,please make sure to connect as required. 2.6.1 X5、X6 terminal socket 1 TX+ 2.6.2 X5、X6 terminal signal description Signal name Pin number Function Send signal + Receive signal - Receive signal + Receive signal -...
  • Page 40 Chapter 2 Wiring 2.7 Standard wiring diagram 2.7.1 Standard wiring diagram Servo Servo Drive motor 3 phase AC 220V Servo motor power connector COM+ (4 core) 12~24V 4.7kΩ CCW Drive Inhibition DI 1 CCWL CW Drive Inhibition DI 2 DI 3 HOME SWITCH Encoder DI 4...

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