Stearns 56,000 Series Service Instructions

®
Service Instructions for No. 4 AC Solenoid Kit
Series 56,000; 56,100; 56,300; 56,400; 56,500 and 56,600 Disc Brakes
Important
Please read these instructions carefully
before servicing your Stearns Brake.
Failure to comply with these instructions
could cause injury to personnel and/or
damage to property if the brake is
installed or operated incorrectly. For
definition of limited warranty/liability,
contact Rexnord Industries, LLC, Stearns
Division, 5150 S. International Dr., Cudahy,
Wisconsin 53110, (414) 272-1100.
Caution
1. Servicing shall be in compliance with
applicable local safety codes including
Occupational Safety and Health Act
(OSHA). All wiring and electrical
connections must comply with the
National Electric Code (NEC) and local
electric codes in effect.
2. To prevent an electrical hazard, dis-
connect power source before working
on the brake. If power disconnect point
is out of sight, lock disconnect in the off
position and tag to prevent accidental
application of power.
3. The exterior surface of an operating
brake may be hot enough to cause
injury. Allow sufficent time for the brake
to cool before disassembly.
4. Do not operate brake with housing
removed. All moving parts should be
guarded.
5. After usage, the brake interior will
contain burnt and degraded friction
material dust. This dust must be
removed before servicing or adjusting
the brake.
DO NOT BLOW OFF DUST using an
air hose. It is important to avoid
dispersing dust into the air or inhaling it,
as this may be dangerous to your
health.
a) Wear a filtered mask or a respirator
while removing dust from the inside
of a brake.
Brake Replacement Parts
b) Use a vacuum cleaner or a soft brush
to remove dust from the brake. When
brushing, avoid causing the dust to
become airborne. Collect the dust in
a container, such as a bag, which can
be sealed off.
6. Maintenance shall be performed only
by qualified personnel familiar with the
construction and operation of the brake.
7. For proper performance and operation,
only genuine Stearns parts should be
used for repairs and replacements.
Warning! Any mechanism or load held in
position by the brake should be secured
to prevent possible injury to personnel or
damage to equipment before any
disassembly of the brake is attempted or
before the manual release knob or lever is
operated on the brake.
Instructions
Note: Solenoid replacement can be
accomplished without removing the
support plate from the brake.
1. To remove housing, follow instructions
listed under each individual brake
series shown in next column.
2. Disconnect coil lead wires. Remove
three solenoid mounting screws (132)
to free solenoid frame (79). Note
mounting position.
3. Disconnect solenoid plunger (29) and
solenoid link (13) as an assembly and
discard.
4. To remove coil (12A) unscrew plunger
guide screw (84) and lock washer
(84W). Remove both plunger guides
(82) by prying up on the flanges.
a) To remove coil (12B) lift plunger
guide (82A) out of top of solenoid
frame (79). To remove coil (12B)
from solenoid frame (79), depress
lock tab at opposite lead wire side
of coil and slide coil sideways from
frame.
P/N 8-078-945-11
effective 09/22/06
Item Description of parts
no. included in kit
Solenoid plunger
29
13 Solenoid links
79 Solenoid frame
13C Solenoid link cap screw
13N Solenoid link nut
132
Solenoid mounting screw
56,000; 56,400 & 56,500
1.5 & 3 lb-ft 6 thru 25 lb-ft
56,100; 56,300 & 56,600 Series
Remove housing nuts (15) by unscrewing
from housing studs (150). Remove
housing (7) by pulling back.
56,000; 56,400 & 56,500 Series
Remove housing nuts (15) by unscrewing
from housing studs (150). Remove
housing (7) by pulling back.
Qty.
per
kit
1
3
1
1
1
3
56,100; 56,300;
56,600
All Torques