Motomaster ELIMINATOR 140-0050-6 Instruction Manual
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Motomaster ELIMINATOR 140-0050-6 Instruction Manual

Atv winch kit
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ATV WINCH KIT
4700 lb (2132 kg)
model no. 140-0050-6
IMPORTANT:
Please read this manual carefully before using this winch and save it
for reference. Keep this instruction manual for future use. Should this
product be passed on to a third party, this instruction manual must be
included.
INSTRUCTION
MANUAL

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Summary of Contents for Motomaster ELIMINATOR 140-0050-6

  • Page 1 ATV WINCH KIT 4700 lb (2132 kg) model no. 140-0050-6 IMPORTANT: Please read this manual carefully before using this winch and save it for reference. Keep this instruction manual for future use. Should this INSTRUCTION product be passed on to a third party, this instruction manual must be included.

  • Page 2: Service Information

    model no. 140-0050-6 | contact us 1-888-942-6686 For customer assistance please call...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Service Information Introduction Safety Definitions Important Safety Instructions Safety Symbols Operation Symbols Key Parts Diagram Key Parts List Assembly Mounting the Winch Solenoid/Contactor Location Installing the Mini-rocker Switch Wiring the Winch Wiring Diagram Switch Wiring Diagram Operation General Tips for Safe Operation Self Recovery Synthetic Rope Abrasion Sleeve...

  • Page 4: Introduction

    140-0050-6 | contact us 1-888-942-6686 INTRODUCTION SAFETY DEFINITIONS This MotoMaster Eliminator ATV Winch Kit The purpose of safety symbols is to attract ® includes everything you need to start winching, your attention to possible dangers. The safety including cables, contactor, mounting channel,...

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING! • never use winch to lift or move persons or animals. • never use winch as a hoist or to suspend a load. • never step over the cable/rope when operating under load. • never operate winch with less than 5 wraps of rope around the drum. rope could come loose from the drum as the rope attachment to the drum is not designed to hold a load.
  • Page 6 model no. 140-0050-6 | contact us 1-888-942-6686 WARNING! • always use extreme caution when handling hook and cable/rope during spooling operations. • always use supplied hand strap whenever spooling rope in or out, during installation and during operation. WARNING! always wear heavy leather gloves when handling cable/rope. CAUTION! do not wrap the cable/rope around any object and hook it back onto itself.

  • Page 7: Safety Symbols

    SAFETY SYMBOLS OPERATION SYMBOLS Some of the following symbols may be used on Some of the following symbols may be used on this product. Please study them and learn their this product. Please study them and learn their meaning. Proper interpretation of these symbols meaning.

  • Page 8: Key Parts Diagram

    model no. 140-0050-6 | contact us 1-888-942-6686 KEY PARTS DIAGRAM Motor – 1.6 HP (1.2 kW) 12V DC motor Planetary Gear System – The reduction provides power to the planetary gear gears convert the winch motor power into mechanism. extreme pulling forces. This system allows high torque while maintaining compact size Tie Bars –...
  • Page 9 Hand Strap – Used to assist synthetic rope 13. Synthetic Rope – 38' x 15/64" feed. (11.6 m x 6 mm) Synthetic rope designed specifically for load capacity of 4,700 lb Aluminum Hawse – When using the winch (2,132 kg). The synthetic rope feeds onto the at an angle the hawse acts to guide the drum in the “under wind”...

  • Page 10: Key Parts List

    model no. 140-0050-6 | contact us 1-888-942-6686 KEY PARTS LIST TORQUE PART HARDWARE TOOL(S) NEEDED lbf-ft PART HARDWARE QTY. QTY. (Nm) 6.1–7 Hexagon Head Bolt M8 x 25 1x 13 mm wrench (8.2–9.5) Winch Body Flat Washer Ø8 Flat Washer Ø8 Mounting Channel Hexagon Socket Set Screw...

  • Page 11: Assembly

    ASSEMBLY MOUNTING THE WINCH The MotoMaster Eliminator ATV Winch Kit is designed with a bolt pattern that is standard in this class of ® winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks, SUVs and ATVs.
  • Page 12 model no. 140-0050-6 | contact us 1-888-942-6686 Turn winch right side up. Disengage the clutch by moving the clutch to the “Out” position — the arrow will be to the back of the winch as shown. Release the synthetic rope and pull through the aluminum hawse. clutcH Attach the clevis hook to the synthetic rope by removing cotter pin and pin, then thread...

  • Page 13: Solenoid/Contactor Location

    Add hand strap to the clevis hook. SOLENOID/CONTACTOR LOCATION Find a location for the solenoid/contactor. It is recommended that the solenoid/contactor be mounted close to the battery in a clean, dry location. Make sure the location chosen allows for sufficient clearance from all metal components.

  • Page 14: Installing The Mini-Rocker Switch

    model no. 140-0050-6 | contact us 1-888-942-6686 INSTALLING THE MINI-ROCKER SWITCH Decide which handlebar the mini-rocker switch will be mounted on. The mini- rocker switch is usually installed on the left handlebar. Use a piece of electrical tape (not provided) around the handlebar to help prevent rotation of the mount.

  • Page 15: Wiring The Winch

    WIRING THE WINCH See the wiring diagram on the following page for these following steps Connect the yellow and blue cables to the Connect the red lead to the positive (+) motor terminals on the winch (yellow to terminal of the vehicle’s 12V battery. the positive (+) terminal of the motor;...
  • Page 16 model no. 140-0050-6 | contact us 1-888-942-6686 Check for proper drum rotation. Turn the clutch to the “Out” position (free spooling). Pull out some cable from the drum, and then turn the clutch to the “In” position to engage the gears. clutcH Press the “Out”...

  • Page 17: Wiring Diagram

    WIRING DIAGRAM poSitive (+) yelloW blue negative (–) blacK – battery Solenoid/contactor green blacK poSitive (+)

  • Page 18: Switch Wiring Diagram

    model no. 140-0050-6 | contact us 1-888-942-6686 SWITCH WIRING DIAGRAM green ignition Wire blacK...

  • Page 19: Operation

    OPERATION the drum, etc. Inspect the synthetic rope and equipment before GENERAL TIPS FOR SAFE OPERATION each use. A frayed or damaged cable/rope must be replaced immediately. Use only manufacturer’s Your winch is rated at a 4,700 lb (2,132 kg) identical replacement rope with the exact capacity in first layer (max.) when spooling specifications.

  • Page 20: Self Recovery

    model no. 140-0050-6 | contact us 1-888-942-6686 SELF RECOVERY Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point. correct incorrect Your winch is equipped with a aluminum hawse to help guide the synthetic rope and to reduce binding on short side pulls.

  • Page 21: Synthetic Rope Abrasion Sleeve

    Single double For additional protection open the hood of the vehicle. For pulls over 2,350 lb (1,066 kg), we recommend the use of the snatch block/pulley block to double line the synthetic rope. SnatcH blocK/ pulley This reduces the load on the winch and the strain on the rope by approximately 50%.

  • Page 22: Winching Techniques A-Z

    model no. 140-0050-6 | contact us 1-888-942-6686 WINCHING TECHNIQUES A-Z Take time to assess your situation and plan your pull. B. Always wear heavy leather gloves when handling cable/rope. C. Disengage the clutch to allow free-spooling and also save battery power. D.
  • Page 23 N. Clear the area. Make sure all spectators stand clear and that no one is directly in front or behind the vehicle or anchor point. O. Begin winching. Be sure that the synthetic rope is winding evenly and tightly around the drum. The vehicle that is being winched can be slowly driven to add assistance to the winching process.

  • Page 24: Maintenance

    model no. 140-0050-6 | contact us 1-888-942-6686 MAINTENANCE The owner/operator is responsible for all periodic maintenance. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the winch. BEFORE FIRST OPERATION Take time to fully read winching techniques in order to understand your winch and operations. Check fasteners and make sure they are tight and to proper torque.

  • Page 25: Lubrication

    LUBRICATION All moving parts within the winch have been lubricated using high temperature lithium grease at the factory. No internal lubrication is required. SYNTHETIC ROPE REPLACEMENT Move the clutch to the “Out” position. Remove clevis hook, pin, cotter pin and hand strap.
  • Page 26 model no. 140-0050-6 | contact us 1-888-942-6686 Feed your new synthetic cable/rope through the hole in the drum and knot accordingly. The cable/rope may not be knotted as the end is wrapped. If the new cable/rope isn’t wrapped, knot accordingly. When re-spooling the cable/rope, ensure that it spools in the under-wind position with the cable/rope entering the drum from the...
  • Page 27 Walk toward the winch not allowing the cable/rope to slide through your hands. Do not let your hands get within 12" (30 cm) of the winch while re-spooling. Turn off the winch and repeat the procedure until a few feet of cable/rope are left. Disconnect the mini-rocker switch and finish spooling by rotating the drum by hand with the clutch disengaged;...

  • Page 28: Specifications

    model no. 140-0050-6 | contact us 1-888-942-6686 SPECIFICATIONS PERFORMANCE SPECIFICATIONS Rated Pull .........................4,700 lb (2132 kg) Gear Reduction Ratio ........................... 180:1 Motor ..................Permanent Magnet 1.6 HP / 1.2 kW (12V DC) Drum Size ................3 1/4" (L) x 1 3/4" (D) [81 mm (L) x 44.5 mm (D)] Cable ..................38' (L) x 15/64"...

  • Page 29: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE SOLUTION Tighten nuts on all cable Loose battery cable connections connections. Defective switch assembly Replace switch assembly. Check for voltage at armature port Motor does not turn on Defective motor with switch pressed. If voltage is present, replace motor. Check for voltage at armature port Water has entered motor with switch pressed.

  • Page 30: Warranty

    MotoMaster ® Canada. Normal wear parts like winch cable/rope, battery cables, aluminum hawse, etc., except OTHER WARRANTIES: as noted below;...
  • Page 31 The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation. Made in China Imported by MotoMaster Canada Toronto, Canada M4S 2B8...

  • Page 32: Parts Diagram

    model no. 140-0050-6 | contact us 1-888-942-6686 PARTS DIAGRAM...

  • Page 33: Parts List

    PARTS LIST PART NUMBER DESCRIPTION QTY. Gear Carrier PART NUMBER DESCRIPTION QTY. 23 410006 Assembly,Output 470100ME Motor Assembly 24 410007A Gear Ring II Hexagon Socket Gear Carrier P1011017-D Head Screw M6 x 25 410008 Assembly, 20 - Dacromet Intermediate Flat Washer Ø6 - 250002-D Gear Carrier Dacromet...
  • Page 34 model no. 140-0050-6 | contact us 1-888-942-6686 PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY. 42 320008ME Mini-rocker Switch Hexagon Head Bolt 60 450021-D M8 x 25 - Dacromet 43 400020 Wire Tap Synthetic Rope - 38’ Flat Washer Ø5 - 44 400023-D (L) x 15/64”...
  • Page 35 PAGE INTENTIONALLY LEFT BLANK...

  • Page 36: Motor Parts Diagram

    model no. 140-0050-6 | contact us 1-888-942-6686 MOTOR PARTS DIAGRAM...

  • Page 37: Motor Parts List

    MOTOR PARTS LIST PART NUMBER DESCRIPTION QTY. Hexagon Socket M3500XL-01 Head Screw M5 x M3500XL-02 Copper Washer Ø5 M3500XL-03 Seal Washer M3200ME-02 Motor Cap Assembly M3500XL-07 O-ring Ø75 x 1.9 M4700ME-01 Stator Assembly M4700ME-02 Rotor Assembly M4700ME-03 Motor Housing M3500XL-12 Bearing, 6002-2RS...

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