DK2 RAMP8219 Instruction Manual

Snowplow
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Model:
RAMP8219
STOR8422
SUMM8826
DETAIL K2 INC.
DK2 Snowplow
Instruction manual

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Summary of Contents for DK2 RAMP8219

  • Page 1 Model: RAMP8219 STOR8422 SUMM8826 DETAIL K2 INC. DK2 Snowplow Instruction manual...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Important Safe Operating Practices ........En.3 General ..................En.3 Personal Safety ............... En.3 Snow Plow ................En.4 Vehicle ..................En.4 Driving ..................En.5 Preparation ................En.5 Operating Safety..............En.6 Specifications ................En.6 Vehicle Requirements.............. En.7 Functional Description ............. En.8 Snowplow Assembly ..............
  • Page 3 WARNING: Make no attempt to assemble and operate the snowplow until you have thoroughly read this manual and completely understood its contents. Operating your DK2 snowplow improperly can result in serious personal injury and/or damage to both plow and vehicle. Since Detail K2 Inc. does not complete its assembly or installation, we cannot be held responsible for any personal injury or damages that product misuse may produce.
  • Page 4: Important Safe Operating Practices

    IMPORTANT SAFE OPERATING PRACTICES WARNING! When mounting or removing the snowplow, keep hands and feet clear of the blade, mounting assembly and winch. Moving or falling assemblies have a potential to cause personal injury. Never use your finger to check alignment.
  • Page 5: Driving

    IMPORTANT SAFE OPERATING PRACTICES CAUTION: The installation of a snowplow may have a bearing on the warranty for your vehicle. For more information, please carefully consult your vehicle’s owner’s manual or your vehicle dealer. 7. The sudden jarring stop incurred when hitting hidden obstacles in the snow could trigger release of your vehicle’s airbags .
  • Page 6: Specifications

    ○ SUMM8826: 2.2 m wide x 66 cm high (88 inch x 26 inch) ○ STOR8422: 2.1 m wide x 56 cm high (84 inch x 22 inch) ○ RAMP8219 2.08 m wide x 48 cm high (82 inch x 19 inch) z Fits most light trucks and SUVs...
  • Page 7: Vehicle Requirements

    VEHICLE REQUIREMENTS WARNING! Always inspect snowplow components, connections, and fasteners for wear or damage every time you attach or detach the snowplow. Worn or damaged components may allow the snowplow to fail without warning, resulting in serious injury or vehicle damage. VEHICLE RECOMMENDATIONS The vehicle with the snowplow installed must comply with applicable motor vehicle safety standards and with the vehicle manufacturer’s stated gross vehicle and axle...
  • Page 8: Functional Description

    FUNCTIONAL DESCRIPTION I.D. Name Function Fixed castor (2) carries the weight of the plow during mounting, dismounting, and storage Skid shoe (2) holds the scraper edge at a set height during plowing Blade pushes and channels the snow away Scraper provides a hardened steel cutting edge for long life Castor height adjustment pin allows castors to be set at vehicle height for mounting /dismounting and...
  • Page 9: Snowplow Assembly

    FUNCTIONAL DESCRIPTION I.D. Name Function Blade angle locking handle operates blade angle locking pin to allow blade to move between 22 and 38 degrees right or left, or straight across Winch raises and lowers the blade Main frame Holds the winch and connects to the a-frame and your custom mount Lift strap connects the winch to the blade Safety chain...
  • Page 10 SNOWPLOW ASSEMBLY 5. Attach the two skid shoe holders (fig.6) to the bottom of the lower cross rib on the back of the plow blade. They should be attached so that they are cupped upwards, the ends of the holders with the two holes angled slightly when the blade stands vertically and the end having the single large hole aligned horizontally so that the shoes are vertical.
  • Page 11 SNOWPLOW ASSEMBLY 8. Attach the main frame to the A frame using the two frame pins (7, fig 12). Lock the pins into the A frame with an M8 x 52 mm gr.8 hex head bolt (42, fig 12) inserted through an 8 mm washer, then the top of the frame at each end and secured with M8 nylock nuts.
  • Page 12: Electrical Installation

    SNOWPLOW ASSEMBLY 16. Assemble the blade angle locking handle with knob to the A frame so that it operates the spring-loaded angle lock pin in the bracket on top of the A frame smoothly. Bolt the end of the handle opposite the knob (16, fig.16) to the eye in the small tab in the A frame’s centre cross piece (6t, fig.16) with an M8 x 25 mm gr.8 bolt (48, fig.16) and 2 x 8 mm washers.
  • Page 13: Sp3000 Winch Wiring Diagram

    SP3000 WINCH WIRING DIAGRAM Black On Your Plow CAUTION: When CAUTION: Before securing winch connector NOTE: Apply working on the winch or leads to posts be sure to electrical contact grease the wiring in your vehicle, NOT over tighten nuts as to all connections to disconnect the battery and this will damage winch and...
  • Page 14: Operating Procedures

    WARNING: If there is a DK2 wireless controller in the immediate vicinity of the control box, it can operate your plow’s winch. Be aware there is danger of unexpected movement of the winch and blade.
  • Page 15: Plowing Instructions

    9. Should the plow appear to hop when plowing, a reduction in speed is recommended. 10. The DK2 Snow Plow will, by design, trip forward if overloaded or on striking an obstacle buried under the snow. The trip springs will then pull it back to the correct position.
  • Page 16 OPERATION 11. Before backing up, elevate the plow. 12. Make it a practice to lower the blade to the ground every time the vehicle is parked. 13. Do not leave the plow mounted on the vehicle between uses. It is easy to remove and re-attach.
  • Page 17: Detaching The Snowplow

    OPERATION Drains – Through the season, ensure driveway drains remain clear and unobstructed, allowing snow an escape when it melts and less opportunity to re- freeze. Speed – Plowing requires a safe, manageable speed limit, generally 15 km/h (10 mph). Faster speed reduces your visibility by pushing or blowing snow onto the windshield.
  • Page 18: Maintenance

    THE PLOW BLADE ROCKS OR TIPS FROM SIDE TO SIDE. z It is normal for the whole assembly to rock back and forth when mounted on a vehicle, with the plow blade moving side to side from 20 to 25 cm (8 to 10 in.) This compensates for differences in terrain between what the plow rides on and what the vehicle is riding on.
  • Page 19: Pre-Season Vehicle Maintenance

    LIMITED ONE (1) YEAR WARRANTY WHAT IS COVERED DK2 Inc. warrants to the original purchaser of a Detail K2 Snow Plow that the product will be free and clear of manufacturing defects in workmanship and materials under normal use and service for a period of one (1) year from the date of the original purchase.
  • Page 20: Parts List

    PARTS LIST DESCRIPTION Qty. DESCRIPTION Qty. Frame pin Rubber Lock pin Deflector Blade angle locking handle Scraper(long) D frame Spring A frame Handle knob Skid shoe holder Hex bolt M8 x 52 – grade 8 Skid shoe Hex bolt M8 x 52 – grade 8 Eyebolt Hex bolt M8 x 52 –...
  • Page 21: Schematic Drawing

    SCHEMATIC DRAWING 34 35 42 15 36 33 Learn more about snow plows we have.

This manual is also suitable for:

Stor8422Summ8826

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