Table of Contents
Summary of Contents for Aston Global AL-100RH
- Page 1 Aston® Overhead Two Post Lift AL-100RH User’s Manual Version: V3.0 Serial No.: Production Date: ELECTRO-HYDRAULIC OVERHEAD TWO-POST LIFT For Models: AL-100RH (10,000 lbs./4.5T) Aston Technologies, Inc. www.astontechusa.com...
- Page 2 Aston® Overhead Two Post Lift AL-100RH User’s Manual This instruction manual is an essential integral part of this product. Please read all instructions. • Properly keep this manual for use during the maintenance. • This equipment is only used for its clearly designed purpose, and never use it for other purposes.
- Page 3 Aston® Overhead Two Post Lift AL-100RH User’s Manual they are adequately trained in the inspection of the lift. 3. The Owner/Employer shall maintain the periodic inspection and maintenance records recommended by the lift manufacturer’s instructions, American National Standard for Automotive Lifts - Safety Requirements for Operation, Inspection and Maintenance.
- Page 4 Aston® Overhead Two Post Lift AL-100RH User’s Manual 18. Position the lift support pads to contact the vehicle manufacturers recommended lifting points. Raise the lift until the pads contact the vehicle. Check pads for secure contact with the vehicle. Check all arm restraints and insure they are properly engaged.
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Page 5: Table Of Contents
Aston® Overhead Two Post Lift AL-100RH User’s Manual TABLE OF CONTENTS 1.Safety…………………………………………….………………………………………………………...7 1.1 Introduction……………………………………………………………………………………………..7 1.2 Symbols……………...……..…………………………………………………………………………..…7 1.3 Intended Use……………...……………………………………………………………………………….7 1.4 Safety Instruction for Commissioning…………………………………………………………………….7 1.5 Safety Instruction for Operation…………………………………………………………………………..7 1.6 Safety Instruction for Servicing…………………….……………………………………………………..8 1.7 Safety Features……………………………………………………………………………………………8 1.7.1 Dead Man's Type Control…………………….…………………………………………………………8 1.7.2 Equalizing System………………………………………………………………………………………8... - Page 6 Aston® Overhead Two Post Lift AL-100RH User’s Manual 4.4 Lowering…………………………………………………………………………………………………14 5. Maintenance…………………………………………………………………………………………….14 5.1 Daily Pre-Operation Check………………………...…………………………………………………... 14 5.2 Weekly Maintenance………………………...…………………………………………………………..15 5.3 Yearly Maintenance……………………………………………………………………………………...15 6. Troubleshooting………………………………………………………………………………………...15 Appendix………………………...…………………………………………………………………………..17 Parts List…………………………………………………………………………………………………...19 Warranty……………………….………….…………..…………………….…………………………….22...
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Page 7: Safety
Aston® Overhead Two Post Lift AL-100RH User’s Manual 1. SAFETY The lift may be installed and commissioned by ● authorized service personnel only. 1.1 Introduction ● The standard lift version may not be installed and Thoroughly read this manual before operating the lift and commissioned in the vicinity of explosives or comply with the instructions. -
Page 8: Safety Instruction For Servicing
Aston® Overhead Two Post Lift AL-100RH User’s Manual Once the lift is raised, the arm restraints are locked Protect all parts of the electrical equipment from ● automatically to avoid any swivel under load. humidity and moisture. 1.7.6 Pipe Break Valve ●... - Page 9 Aston® Overhead Two Post Lift AL-100RH User’s Manual...
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Page 10: Installation
Aston® Overhead Two Post Lift AL-100RH User’s Manual Model No. AL-100RH Capacity 10,000 lbs./4.5T Min. Height 100 mm Max. Lifting Height 1900 mm Overall Height 3600 mm Overall Width 3384 mm Width between Columns 2760 mm Short Arm Length 680 mm~1020 mm... -
Page 11: Installation Procedure
Aston® Overhead Two Post Lift AL-100RH User’s Manual PLEASE READ THIS INSTRUCTION BEFORE STARTING TO OPERATE THE LIFT. Check for ceiling clearance first to confirm the lift can be set up in your bay. STEP 1: After unloading the lift, place it near the intended installation location. -
Page 12: Operation
Aston® Overhead Two Post Lift AL-100RH User’s Manual Check that the tension of the cable is tight. Pull the single STEP 17: Locate each hole in the center of the up-rights, approximately 6” below the top edge, on the same side of... -
Page 13: Preparations
Aston® Overhead Two Post Lift AL-100RH User’s Manual or lower the lift immediately. Turn off and padlock the ● Turn the disk adapters that they evenly contact all four main switch. Contact qualified service personnel. lift points. 4.1 Preparations Once the disk adapters contact the lift points, Each support arm is provided with an automatic arm check arm restraints for engagement. -
Page 14: Locking
Aston® Overhead Two Post Lift AL-100RH User’s Manual 5. MAINTENANCE SCHEDULE The following periodic maintenance is the suggested minimum requirements minimum intervals; accumulated hours or monthly period, which ever comes sooner. If you hear a noise or see any indication of impending failure-cease operation immediately-inspect, correct and/or replace parts as required. -
Page 15: Weekly Maintenance
Aston® Overhead Two Post Lift AL-100RH User’s Manual Check swing arm restraints. Check cylinder mount for looseness and damage. ● ● 5.2 WEEKLY MAINTENANCE (40 HOURS) Relocating or changing components may cause problems. Each component in the system must be compatible; an Check anchor bolts torque to 150 ft-lbs for the 3/4'' ●... - Page 16 Aston® Overhead Two Post Lift AL-100RH User’s Manual Issue Reason Action to take Breaker or fuse blown Call electrician. Motor thermal overload tripped Wait for overload to cool. Motor does not run. Faulty wiring connections Call electrician. Defective up button Call electrician for checking.
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Page 17: Appendix
Aston® Overhead Two Post Lift AL-100RH User’s Manual APPENDIX... - Page 18 Aston® Overhead Two Post Lift AL-100RH User’s Manual Detail B Detail A...
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Page 19: Parts List
Aston® Overhead Two Post Lift AL-100RH User’s Manual PARTS LIST Symbol Name Quantity Remark TT9D-100-01B-00 Assistant column Weld assembly TT9D-100-02-00 Extension Weld assembly TT9D-300-01-00 Weld assembly TT9D-300K-01-00 Weld assembly TPF4-400-04-00 Pad support weld assembly Weld assembly TPF4-400-01A Rubber pad cross recessed countersunk head... - Page 20 Aston® Overhead Two Post Lift AL-100RH User’s Manual Symbol Name Quantity Remark GB5781-86 Hexangular bolt M12X40 GB96-85 Flat washer Journey switch TZ-8104 TPF4-400-06-00 Spindle weld Weld assembly Ball handle Black Bakelite ball TPF4-200-11-01 Rack shaft GB97.2-85 Flat washer GB93-87 Spring washer 49.1...
- Page 21 Aston® Overhead Two Post Lift AL-100RH User’s Manual Symbol Name Quantity Remark XG45A05-08 Assistant torsional spring XG45A05-10 Cover GB70-85 Sockets bolt M10X16 φ19 Expand bolt XG4.5A05-02-02 Bracket B GB5781-86 Hexangular bolt M6X35 XG4.5A05-09 Cover JN/T7271.1-94 Ball handle TT9D-500-03 Handle GB6170-86...
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Page 22: Warranty
Aston® Overhead Two Post Lift AL-100RH User’s Manual LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a three-year warranty: Arms, Columns, Carriages, Legs, Overhead Beam, Tracks Cross Rails, Top Rail Beam, Swivel Pins, Uprights Limited One-Year Warranty: Aston®...
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