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Summary of Contents for POWERHANDLING PowerRoll RVB Series
- Page 1 PowerHandling, Inc. PowerHandling, Inc. RVB-SERIES ASSEMBLY, OPERATION, SAFETY AND MAINTENANCE MANUAL Published:...
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Page 2: Table Of Contents
Page Table of Contents Cover Page and Table of Contents Instructions upon Receipt of Machine Out of Box Assembly Instructions Battery Use Best practices for Li-Ion battery packs General Principle of Operation General Overview of Models Available Within the RVB/RWB-Series Model Identification (Which Model RVB/RWB Do You Have?) Operation &... -
Page 3: Instructions Upon Receipt Of Machine
Instructions upon Receipt of Machine Upon receipt, please inspect your box for signs of damage and immediately inform PowerHandling of the damage. If possible also take digital photos of the damaged box and email them to sales@powerhandling.com. If there is no physical damage to the outside packaging, place the box on the ground or work table with the “THIS WAY UP”... -
Page 4: Out Of Box Assembly Instructions
Out of Box Assembly Instructions Swivel Handle (“S”), Swivel Pivot (“SP”) & Center Straight (“C”) Handle PowerRolls require the handle assembly be attached to the base machine unit and the quick-connect electrical connections completed. Center Straight (“C”) Handle Assembly Instructions STEP 1: Loosely install the four handle attachment STEP 3: Position Handle Mount over mounting screws and lock washers on the machine base. - Page 5 Swivel (“S”) Handle A ssembly Instructions STEP 3: Fasten the set-screw making sure it sits STEP 1: Insert the handle carefully into the handle above the cable restraint as shown, thus securing mount, and route the cable with the connector through the handle mount.
- Page 6 Swivel Pivot(“SP”) Handl e Assembly Instructions STEP 3: Fasten the set-screw making sure it sits STEP 1: Insert the handle carefully into the handle above the cable restraint as shown, thus securing mount, and route the cable with the connector through the pivoting handle mount.
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Page 7: Battery Use
Battery Use First Time Use If using the battery (received with the machine or replacement) for the first time, the battery should be charged to a full charge before using it on the machine. Charging With one end of the charger cable connected to the charger, and the other end plugged in to a 110V-220V outlet, place the battery in the battery compartment of the charger. -
Page 8: Best Practices For Li-Ion Battery Packs
Rechargeable Battery Care Rechargeable batteries require routine care. Read and follow the guidelines in this document to safely use PowerHandling rechargeable batteries and achieve the maximum battery life span. Overview Do not leave batteries unused for extended periods of time, either in the product or in storage. When a battery has been unused for 6 months check the charge status and charge or dispose of the battery as appropriate. -
Page 9: General Principle Of Operation
Use only the battery provided with your machine DO NOT use this battery with any other machine or application that has not been recommended by PowerHandling DO NOT disassemble the battery or open the battery case DO NOT short circuit the discharge terminals on the battery ... -
Page 10: General Overview Of Models Available Within The Rvb/Rwb-Series
General Overview of Models Available Within the RVB-Series PowerHandling’s product line and features are constantly being updated and improved, so please check for more information and updates at www.powerhandling.com. The RVB–Series PowerRoll can be ordered with three gearbox options. The gearbox, specifically the amount of reduction of the gearbox, influences the torque output. -
Page 11: Model Identification (Which Model Rvb/Rwb Do You Have?)
Model Identification (Which Model RVB Do You Have?) RVB is available in three models, depending on the gearbox used. Reference RVB Data Sheet for performance specifications including actual speeds and estimated load moving capacities. RVB10 Lowest torque, highest speed RVB15 Mid-range torque, mid-range speed RVB25 Highest torque, lowest speed... -
Page 12: Maneuvering
RVB Operation Maneuvering To move the PowerRoll to the load, take the handle grip in hand (without depressing the throttle) and tilt the unit back by pushing down on the handle grip until the front support roller lifts up off the ground. In this position the device can be easily rolled around on its rear wheels. -
Page 13: Precautions To Take Before Rolling A Load
OPTION: SAFETY STOP / CHOCK PowerHandling offers two styles of inexpensive wedge HEAVY-DUTY shaped safety stops which can be wheeled into... -
Page 14: Quick-Charge / Quick-Change Battery Concept
Installation of the Charger PowerHandling’s smart chargers are custom designed and built to operate only with PowerHandling battery packs. Do not use a different charger for a PowerHandling battery pack and do not use a different battery pack on the PowerHandling charger. -
Page 15: Stall And Near-Stall Conditions
If the application is beyond the rated capacity of the PowerRoll being used: 1. Discuss with PowerHandling the possibility of changing the drive module to a higher reduction version, increasing its torque output while reducing its speed (for any given amp draw). -
Page 16: Trouble Shooting Guide
The load being moved or lifted is too great for the capacity of your PowerRoll. Contact PowerHandling to review your application. We can tell you if you are using your PowerRoll beyond it design capabilities and offer a more suitable model (or substitute a higher reduction / higher torque gearbox) to better suit your application. -
Page 17: Battery Pack Discharges Quickly
If two battery packs are being used equally, this should result in both battery packs becoming ineffective around the same time. If one pack is wearing out prematurely though, return the suspect pack to PowerHandling for analysis. -
Page 18: Led Indicator Light
LED Indicator Light The RVB-Series PowerRolls are equipped with an electronic control board to monitor and control the high current required to move the heavy loads for which they are designed. The LED indicator on the top of the back plate provides feedback on the status of the machine and warnings if the machine is being used is a way which can potentially cause damage. -
Page 19: General Mechanical Maintenance
Machine Throttle Condition Color Explanation / Comments Condition State No Error Solid Green Operating This is the normal operating state. The LED turns red only after switch is released and low battery condition is found. (Allows current On/Off Low Battery Solid Disabled movement to be completed before disabling due to... -
Page 20: Warranty & Guarantee (Machines, Parts, Materials & Labor)
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