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Related Manuals for Fimer FLEXA AC Stand Alone
Summary of Contents for Fimer FLEXA AC Stand Alone
- Page 1 Installation Manual FIMER FLEXA AC Wallbox...
- Page 2 FIMER is not responsible for any disposal of the equipment, or part of it, that does not comply with the regulations and laws in force in the country of installation.
- Page 3 If the equipment is used in a manner not specified in this manual, the protection provided by the equipment may be impaired. This document was originally written in Italian. Therefore, in case of inconsistencies or doubts, ask FIMER for the orig- inal document.
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Page 4: Table Of Contents
Table of Contents 1 General information ................6 Fields of use ..........................6 Support ............................6 Symbols and definitions ......................7 Product dimensions and features ....................8 Available models and versions ....................9 Inverter Net Additional features..................9 Future Net Additional features ..................9 2 Safety and equipment .............. - Page 5 Dynamic power management ....................33 TA sensor installation ......................33 Closing operations and power supply ..................34 4 First start-up and configuration ............. 35 Behaviour of the LED ........................35 Behaviour of the LED when switching on the device ...........35 Behaviour of the LED during operation .................35 5 Instructions for use .................
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Page 6: General Information
The device can be used for the European and Australian markets, as up to date certifications have been issued. Support For any reports or requests for further support, FIMER is available through the dedicated section of the website www. fimer.com or by writing to service.emobility@fimer.com. -
Page 7: Symbols And Definitions
It is strictly prohibited to: • Install the equipment in environments subject to particular flammability conditions or in adverse or unpermitted envi- ronmental conditions • Use the equipment with defective or disabled safety devices • Use the equipment or parts of the equipment by connecting it to other machines or equipment, unless expressly provided for • Modify operating parameters that are not accessible to the operator and/or parts of the equipment to alter its perfor- mance or make changes to its insulation... -
Page 8: Product Dimensions And Features
Product description (model and version) Product commercial code EAN product code Electrical characteristics QR code for link to FIMER website Part and Serial Number data Week (first 2 digits) and year (last 2 digits) of production 44 x 130 mm Product dimensions and features Weight: 7 kg (versions with socket) and 8.5 kg (versions with cables) Dimensions: 275mm x 480mm x 140mm... -
Page 9: Available Models And Versions
Inverter Net Additional features The Inverter Net model is distinguished by its ability to communicate with the FIMER REACT 2 solar inverter manage- ment system through the RS485 port of the device (the connection of which is illustrated in the Communication Cables Connection section). - Page 10 Technical Data Model FIMER FLEXA AC Wallbox - Stand Alone Maximum power 3.7 kW 7.4 kW 11 kW 22 kW Standard IEC61851-1 Charging mode Mode 3 Available outputs 5m cable (Type 2) or Socket (Type 2 or Type 3A) Power system...
- Page 11 Technical data Model: FIMER FLEXA AC Wallbox- Inverter Net Maximum power 3.7 kW 7.4 kW 11 kW 22 kW Standard IEC61851-1 Charging mode Mode 3 Available outputs 5m cable (Type 2) or Socket (Type 2 or Type 3A) Power supply system...
- Page 12 Technical data Model: FIMER FLEXA AC Wallbox - Future Net Maximum power 3.7 kW 7.4 kW 11 kW 22 kW Standard IEC61851-1 Charging mode Mode 3 Available outputs 5m cable (Type 2) or Socket (Type 2 or Type 3A) Power supply system...
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Page 13: Safety And Equipment
FIMER. Except for explicit contractual commitments, in no case can FIMER be held responsible for any loss or damage resulting from the use of this manual or from the installation of the equipment. -
Page 14: Product Handling
Product handling The total weight of the product without packaging is approximately 7 kg for the Socket version and 8.5 kg for the Cable version: be sure to use suitable equipment for handling it. Transport and store in a dry place away from heat sources (following the technical guidelines) in the original packaging only. -
Page 15: Installation
(in the most serious cases, injuries may be fatal). Please read this manual carefully before installing, starting up and using the product. FIMER recommends using experienced professionals who comply with current regu- lations in order install the product correctly. -
Page 16: Tools Required
6. Wire stripping pliers FIMER accepts no liability for damage to property or persons deriving from the use of these tools. Installation must be performed by qualified personnel and in compliance with the regulations in place for the installation of electrical equipment. -
Page 17: Unpacking
Unpacking Before installing the device, it is necessary to check, when unpacking, that the various parts of the device do not display any physical damage due to impacts, tears or abrasions. If any damage is detected, the installation procedure must be aborted immediately and technical support must be contacted. -
Page 18: Wall Mounting Plate Installation
The images below are for illustrative purposes and may not show all internal components of the product or may contain negligible differences from the actual configuration. The product can be installed either on the wall or on a dedicated FIMER FLEXA STAND. This document shows the installation procedure for wall mounting, while the installation procedure for the FIMER FLEXA STAND is supplied with the FIMER FLEXA STAND. -
Page 19: Wallbox Installation
Wallbox installation During installation, the electrical connection of the power supply must be disabled, and the entire working area must be cordoned off, with only qualified and authorised personnel able to access it. The power supply to the equipment must remain switched off. Failure to follow these instructions can lead to serious damage to persons and property, including death. -
Page 20: Connection Of Power And Earth Cables
Connection of power and earth cables During installation it is necessary to prevent the electrical connection of the power supply and to cordon off the entire work area, with only qualified and authorised personnel able to access it. The equipment must be powered by cables that are properly dimensioned and capable of withstanding the current flow for which the product has been designed. - Page 21 The following guidelines provide information on which power supply cables to use and the recommended conductor size: • Multi-core cable outer diameter: 13-21 mm • Recommended conductor size: 6-10 mm² • Stripping length for power supply terminal block (L1-L2-L3-N): 18 mm • Earth terminal: M5 eyelet terminals 6 ÷...
- Page 22 2. The following table shows how they should be used for the input of power cables, communication cables and the T2 cable (if any) for cable versions. In short, the T2 cable version will use the central hole specifically for the output of the charging cable, while the T2 or T3A socket versions will not use that output: WALL INSTALLATION T2 Socket Version...
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Page 23: Residual-Current Device Management
4. Power cable connection: strip the cables, then connect the phases and neutral to the power supply terminal block making sure that the entire stripped section of each cable is fully inserted into each terminal (stripping length 18mm). Earth cable connection: strip the cable and use M5 eyelet lugs to connect the earth cable to the earth terminal located to the left of the power supply terminals and tighten with a torque of 2Nm. -
Page 24: Installation Example
Installation example Example of arrangement of external MCB and RCD protections for a typical single-phase 3.7KW and three-phase 22KW installation. Material to be used Wallbox 3.7kW Wallbox 22kW ABB S200 series ABB S200 series S202M-D20 S204M-D40 Thermal-magnetic circuit breaker (MCB) ABB F200 series ABB F200 series F202 A-25 / 0.03... -
Page 25: Communication Cables Connection
The power supply of the appliance must remain switched off throughout this phase. Failure to comply with these instruc- tions can lead to serious damage to persons and property, including death. The different versions of the FIMER FLEXA AC Wallbox are equipped with the following connectivity features: FIMER FLEXA AC Wallbox... -
Page 26: Port Description
Port Description TA sensor Digital IN Digital OUT RS-485 Smart Grid RS-485 Mid Meter Earth Terminal Ethernet AC relay OUT SIM Card SD Card The following table summarises the ports available to the user: Stand Alone Type Port Description Future Net Inverter Net Opto-isolated digital outputs Normally open dry contact output... -
Page 27: Opto-Isolated Digital Outputs
Opto-isolated digital outputs Digital OUT Type/scheme of application: Normally open dry contact output Features Technology OptoMOS Maximum voltage 48 VDC / 48 VAC-peak Maximum electrical current 1.3 Amps Connector 2 x PHOENIX CONTACT 1843622 Pinout J1-1 OUT1_IN J1-2 OUT1_NO J1-3 OUT2_IN J1-4 OUT2_NO... -
Page 28: Ac Relay Out
AC Relay OUT AC relay OUT Type / scheme of application: Normally open dry contact output Features Technology Relay Maximum voltage 250 VAC / 30 VDC Maximum electrical current 3 Amps Connector PHOENIX CONTACT 1803426 Pinout OUT1_IN OUT1_NO TA Sensor TA sensor Type / scheme of application: Amperometric sensor for single-phase load management... -
Page 29: Gigabit Ethernet
Gigabit Ethernet Ethernet Features Type 10BASE-T, 100BASE-TX (Fast Ethernet), 1000BASE-T (Gigabit) Cable requirements CAT6 or higher (with CAT6 cables, the speed may be limited in Gigabit applications) SF/UTP: Shielding with metal braiding on total cable assembly, no shielding on individual cable pairs SF/FTP: Cable shielding Double-shielded with metal braiding on the cable assembly and individual pairs individually shielded (preferable). -
Page 30: Rs-485 Smart Grid
RS-485 Smart Grid RS-485 Smart Grid Type / scheme of application: Isolated RS-485 communication port Features Insulation ≤ 3kV RMS Termination 120 Ω (integrated and selectable) Protocol Modbus Connector PHOENIX CONTACT 1952995 Counterpart PHOENIX CONTACT 1952283 Pinout DATA_B - Negative Data * DATA_A - Positive Data * RTN - Signal Ground SHIELD - Bus Cable Shield DATA_B - Negative Data *... -
Page 31: Rs-485 Mid Meter
Connection requirements Characteristic Cable type Operating voltage Operating temperature impedance Shielded 22 - 24 120 Ohm ≥300 V -20 … +60 °C The metallic continuity of the shielding must be guaranteed along the communication line, which must be grounded at a single point. -
Page 32: Usb
Connection requirements Characteristic Cable type Operating voltage Operating temperature impedance Shielded 22 - 24 120 Ohm ≥300 V -20 … +60 °C The metallic continuity of the shielding must be guaranteed along the communication line, which must be grounded at a single point. -
Page 33: Dynamic Power Management
Dynamic power management Dynamic Power Management or DPM is a function that adjusts the charging energy based on the available energy. The DPM function is available in the SINGLE-PHASE configuration and is particularly useful in residential applications. It is possible to enable/disable the function via the “MyFIMERWallbox” app and, if enabled, set the maximum current limit at which the function performs regulation (“DPM current Limit”). -
Page 34: Closing Operations And Power Supply
Closing operations and power supply During installation it is necessary to disable the electrical connection of the power supply and to cordon off the entire working area, which only qualified and authorised personnel should be able to access. The equipment can only be powered up once this step has been completed. Failure to comply with these instructions can lead to serious damage to persons and property, including death. -
Page 35: First Start-Up And Configuration
FIMER considers the information provided at the time of purchase to be definitive and, consequently, any changes in configuration or any other necessary activity that was not agreed or defined at the time of purchase will not be included in the warranty. -
Page 36: Instructions For Use
Instructions for use The images below are for illustrative purposes and may not show all internal components installed in the product. Preliminary charging operations During the entire charging process, DO NOT remove the charging connector from the electric vehicle. Only remove the charging connector from the vehicle when charging operations have ended or have been interrupted following the appropriate procedure. -
Page 37: Plug&Charge Charging
Plug&Charge charging 1. The steady GREEN LED indicates that the device is ready for charging. Socket Cable 2. Insert the charging cable into the socket available on the SOCKET version of the device, until the connector is fully engaged. In the CABLE versions, insert the connector (already attached to the device) into the socket of the electric vehicle. -
Page 38: Interrupting Plug&Charge Charging
Interrupting Plug&Charge charging If the user wishes to end the charging process before the battery is fully charged, it must be interrupted by ordering the end of the session from the electric vehicle. The vehicle will communicate the end of the charging session to the device which will unlock the socket in use (SOCKET version). - Page 39 4. Swipe the USER RFiD tag over the designated area: Socket Cable 5. If the tag is invalid the LED flashes RED (unable to start charging). Alternatively, the LED flashes WHITE to indicate successful authentication. 6. The device will block the cable during the entire charging phase (only for the SOCKET version), and the LED remains steady GREEN until the vehicle gives consent.
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Page 40: Interrupting Charging With Rfid Authentication
Interrupting charging with RFiD authentication If the user wishes to interrupt the charging session before the battery is fully charged, it is necessary to follow the instructions below: 1. Swipe the USER RFiD card over the designated area to end the charging session. Socket Cable 2. -
Page 41: Charging Via Rfid And Ocpp Service Centre (Future Net Model Only)
Charging via RFiD and OCPP Service Centre (Future Net model only) In this mode, the charging session is started via RFiD tag, but the tag itself is enabled remotely by the Service Centre before starting the actual charging. 1. The steady GREEN LED indicates that the device is ready to charge. -
Page 42: Remote Charging Via Ocpp Service Centre (Future Net Model Only)
6. If the card is not validated by the Service Centre, the LED light flashes RED (unable to start charging). Alternatively, the LED flashes WHITE to indicate successful authentication. 7. The device will lock the cable during the entire charging phase (SOCKET version), and the LED remains a steady GREEN until the vehicle provides consent. -
Page 43: Rfid Tag Operations
RFiD TAG operations The following is a description of the operations that can be carried out by assistance (service) or by the owner of the device using the RFiD interface and the LED / Buzzer user interface on the front panel of the device, in order to register, check or delete the USER RFiD TAGS associated with people authorised to access the Wallbox services. -
Page 44: Tag Registration
TAG registration The registration mode is indicated by the GREEN LED flashing. To enter the registration mode from the idle state, the steps are as follows: • Present the “RFiD MASTER” card. The LED starts flashing at a rate of about half a second. • Then remove the “RFiD MASTER”... -
Page 45: Myfimerwallbox App
returns to flashing flashing GREEN again. Repeat the procedure to delete other user TAGs. TAG verification failed (TAG not read or not present in the White List): Present the user TAG to be deleted, if it is not present on the "white list" or is not correctly read, the LED will changes to a steady RED . -
Page 46: First Page
First page In order to work properly, the App needs to use the camera to scan the QRCodes with the access credentials and the Bluetooth connection to communicate with the Wallbox. During the initial start-up phase, after a series of screens introducing the App’s functions, authorisation to use these two smartphone peripherals is requested. -
Page 47: Wallbox Configuration
Once AC Wallbox pairing is complete, you can connect via Bluetooth by simply selecting one of the available acquired AC Wallboxes. Data update Delete pairing The colour of the box corresponds to the charge status of the Wallbox Green : Stand By Blue : Charging : Error... -
Page 48: Active Alarms
Active alarms It is possible to view the alarms active in the current charging session; for more information on alarms, see the appro- priate section. Button to share alarms with your contacts... -
Page 49: Trouble Shooting
Trouble shooting All versions of the device are equipped with a diagnostic and alarm system. Notification of faults or alarms is via the large front LED, which turns RED if an alarm is detected. In the event of an error, the charging session is interrupted, and the socket is immediately unlocked (SOCKET version). If the cause of the fault can be attributed to the electric vehicle, after disconnecting the charging cable in use, the device performs several test cycles which, if they confirm the correct functioning of all the internal components, restores func- tionality by restoring a fixed GREEN colour to the LED on the front. -
Page 50: Global Alarms
Global Alarms Modbus Error Meaning Message address code 1194 GA_12V_UV E001 Undervoltage 12V 1195 GA_12V_OV E002 Overvoltage 12V 1196 GA_V_CTRL_UV E003 Undervoltage VCTRL 1197 GA_V_CTRL_OV E004 Overvoltage VCTRL 1198 GA_VCAP_OV E005 Overvoltage Supercap 1199 GA_VCAP_UV_TH2 E006 Undervoltage Supercap Threshold 2 1200 GA_VCAP_POS5V_UOV E009... -
Page 51: Socket Alarms
Socket Alarms Modbus Error Meaning Message address code 1223 SCKxA_CONTACTOR_AUX_K1 E102 SCK Contactor K1 mirror contact mismatch 1224 SCKxA_CONTACTOR_AUX_K2 E103 SCK Contactor K2 mirror contact mismatch 1225 SCKxA_GND_CTY E104 SCK Ground Continuity Fault 1226 SCKxA_CP_SC E105 SCK CP SC 1227 SCKxA_DIODE_FAULT E106 SCK EV Diode Fault... -
Page 52: Maintenance
Quick visual check for damage and/or abnormalities* Routine external visual inspection Before each use * In case of damage or malfunction contact FIMER The product does not include any components that can be repaired or replaced independently by the user. -
Page 53: Decommissioning And Disposal
Decommissioning and disposal The product must be used and subsequently disposed of in accordance with current legislation on the treatment of waste electrical and electronic equipment (WEEE) or any other regulations in force in the country of installation (in accordance with Directive 2012/19/EU). This product must not be disposed of along with household waste. - Page 54 FIMER Spa Via John Fitzgerald Kennedy, 26 20871, Vimercate (MB) – Italy www.fimer.com FIMER_FLEXA_AC_WALLBOX_Product Manual_EN_Rev_A - 15/06/21...