1. Manuals
  2. Brands
  3. GreenTec Manuals
  4. Lawn Mower
  5. FR 92-162
  6. Handbook

GreenTec FR 92-162 Handbook

Flail mower
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
FORSIDE
1. EDITION 2021

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FR 92-162 and is the answer not in the manual?

Questions and answers

Related Manuals for GreenTec FR 92-162

Summary of Contents for GreenTec FR 92-162

  • Page 1 FORSIDE 1. EDITION 2021...

  • Page 3: Manufacturer, Company Name And Andress (A)

    INSTRUCTION MANUAL 1. EDITION – MARCH 2021 ORIGINAL EDITION ! IMPORTANT ! This GreenTec FR Flail Mower must be mounted on an approved tool carrier such as GreenTec Scorpion Boom Mower. It is important that the operator is provided with both this instruction manual and the instruction manual for the tool carrier before the machine is used for the first time.

  • Page 4: Preface

    Owner, GreenTec A/S GreenTec’s vision is to develop and sell quality machines for the maintenance of green areas, e.g., in agriculture, industry, airports and the municipal sector. Through innovative product development, we strive to become a leader in our field.

  • Page 5: Table Of Contents

    CONTENT MANUFACTURER, COMPANY NAME AND ANDRESS (a) ...................A PREFACE..................................B TABLES AND FIGURES ............................... F DECLARATION OF CONFORMITY (c) ......................... 1 MACHINE DATA AND USEFUL INFORMATION (b) .................... 2 REGISTRATION OF MACHINE DATA ......................2 MANUFACTURERS PLATE .........................3 WARRANTY ..............................3 USE OF OTHER MANUFACTURERS OF TOOL CARRIERS .................3 GENERAL INFORMATION ..........................
  • Page 6 MACHINE DESCRIPTION, COMPONENTS AND SPECIFICATIONS ..............13 MACHINE DESCRIPTION (d) ........................13 USE OF THE MACHINE ...........................15 4.2.1 INTENDED USE OF THE MACHINE (g) ..................15 4.2.2 APPLICATION AND RESTRICTIONS OF THE MACHINE (h) ............15 MACHINE COMPONENTS / MAIN PARTS ....................16 4.3.1 MAIN FRAME..........................
  • Page 7 5.4.6 STARTING UP FR FLAIL MOWER WITH A GREENTEC SCORPION BOOM MOWER: ....36 5.4.7 TURNING OFF THE FR FLAIL MOWER ON THE GREENTEC SCORPION BOOM MOWER: ... 36 5.4.8 START-UP AFTER ACCIDENTAL STOP (q) ..................37 INSPECTION AND MAINTENANCE (e, r) ......................38 INSTRUCTIONS ON SAFE MAINTENANCE AND ADJUSTMENT (s) ............

  • Page 8: Tables And Figures

    TABLE 11 – REAR ROLLER SETTINGS: GREENTEC FR FLAIL MOWER ......................34 TABLE 12 – FRONT SAFETY GUARD - ADJUSTMENT OPTIONS: GREENTEC FR FLAIL MOWER ............... 35 TABLE 13 – CHECKLIST FOR DAILY INSPECTIONS BEFORE OPERATION: FR FLAIL MOWER ................. 39 TABLE 14 –...

  • Page 9: Declaration Of Conformity (C)

    ACC. TO MACHINERY DIRECTIVE 2006/42/EC, ANNEX II.A Manufacturer: GreenTec A/S Company Adress: Merkurvej 25 Zip code and city: DK-6000 Kolding We, GreenTec, declare under all responsibility that the machine: TYPE: PRODUCT: CAN BE MOUNTED ON: Scorpion 430 FR 92 Twiga Compact...

  • Page 10: Machine Data And Useful Information (B)

    TO BE COMPLETED BY DEALERSHIP: Name: Serial number: Date of Delivery: Dealership: E-mail: Phone: Table 3 – Machine data form Merkurvej 25 DK 6000 Kolding DEALER STAMP: Danmark Tel: +45 75553644 Fax: +45 75554243 E-mail: info@greentec.eu Web: www.greentec.eu Opening hours: mandag-fredag 8-16...

  • Page 11: Manufacturers Plate

    To maintain GreenTec's 2-year warranty and product liability insurance, only genuine GreenTec spare parts may be used on GreenTec machinery and equipment. GreenTec is not liable for damage caused by illegal or incorrect use of the machine as well as incorrect connection or connected equipment.

  • Page 12: General Information

    Daily user and/or starter of the machine. Buyer, owner or those responsible for the operation and maintenance. Owner: GreenTec FR Flail Mower, machine, or working tool handled and carried by tool Attachment tool: carrier during operation GreenTec Scorpion Boom Mower, support arm, or lift that controls, handles and Tool carrier: carries the attachment tool during operation.

  • Page 13: Safety

    The varying circumstances that may occur while working with this machine cannot always be foreseen. No good advice can replace "common sense", "timely care" and "paying attention", but the above recommendations are a good start to the safe use of the GreenTec machine.

  • Page 14: Warning Labels

    3.3.2 WARNING LABELS Warning labels that identify the dangers to which you are exposed when working and when staying near the machine: Warning! Warning! Read the relevant instruction Danger of being hit by stones or manuals carefully before using this other objects hit by the flails.

  • Page 15: Operating In Public Areas

    OPERATING IN PUBLIC AREAS When operating in publicly accessible areas, such as at roadside, the residence of others in the area must be considered. Stop the machine immediately when e.g., pedestrians, cyclists, riders, etc. are approaching the safety zone. Only resume work when these are at a safe distance again. When using the machine on public areas, the applicable traffic laws must be complied with at all events.

  • Page 16: Proposed Signs When Operating On Public Roads

    3.4.3 PROPOSED SIGNS WHEN OPERATING ON PUBLIC ROADS: Command sign • ”Hold left” • White and blue arrow sign • Sign visible on the back of the machine. HOLD LEFT Warning sign: • ”Road work” • Apply text for work performed with appropriate distance.

  • Page 17: Recommendations For Optimal Safety And Operation (L)

    RECOMMENDATIONS FOR OPTIMAL SAFETY AND OPERATION Always be aware of the following risks when using the machine! To achieve optimal safety and operation, it is important that the operator understands how dangerous the machine is and anticipates the danger before it occurs: You may get stuck when the machine is engaged or disconnected and when the tool carrier is moved out or in, up or down and forward or back! The machine can tip over when the tool carrier is raised!

  • Page 18: Neccesary Protective Measures (M)

    NECCESARY PROTECTIVE MEASURES The machine must be used in the following ways: Make sure that the operator of the machine has read this instruction manual, as well as instruction manuals for the tool carrier and used vehicle. Make sure that the operator of the machine has been instructed in the use of the machine. Wear hearing protection if the machine is operated from a cabin that is not soundproof or if the cabin windows are open.

  • Page 19: Warnings On How Not To Use The Machine (H)

    WARNINGS ON HOW NOT TO USE THE MACHINE Do not use the machine in the following ways! Do not operate the machine until the relevant instruction manuals have been read and understood! The operator must also be familiar with the operating handles according to the instruction manual for the connected tool carrier! Do not operate the machine if there are others within machine safety distances! Do not allow an inexperienced person to operate the machine unattended!

  • Page 20: Safety Instructions For Maintenance, Adjustment, And Inspection (S)

    SAFETY INSTRUCTIONS FOR MAINTENANCE, ADJUSTMENT, AND INSPECTION The machine must be maintained in the following ways: The operator must ensure that all maintenance, inspection, and installation work is carried out by authorized and qualified professionals who, after reading the relevant instruction manuals, are in possession of sufficient knowledge.

  • Page 21: Machine Description, Components And Specifications

    4. MACHINE DESCRIPTION, COMPONENTS AND SPECIFICATIONS MACHINE DESCRIPTION GreenTec FR Slagleklipper FR 92 – 112; WORKING WIDTH: BRANCH THICKNESS: SPEED: WEIGHT: FR 122 – 162: WORKING WIDTH: BRANCH THICKNESS: SPEED: WEIGHT:...
  • Page 22 7 km / h. It is also possible to mount the flail mower on mini excavators, which makes it somewhat slower. All GreenTec tools and machines are characterized by of the GreenTec logo and the name of the machine.

  • Page 23: Use Of The Machine

    USE OF THE MACHINE 4.2.1 INTENDED USE OF THE MACHINE For any use of the machine other than described in this section, GreenTec is not liable for any damages resulting therefrom. The responsibility then lies solely with the operator. The FR Flail Mower is available in several variations and sizes, but they all have the same basic structure, and the operation is therefore the same.

  • Page 24: Machine Components / Main Parts

    All parts are bolted together and can be separated. The main frame is made of Strenx high-strength steel. The entire FR series is produced in Strenx 700 special steel for optimization of both weight and strength. 3D-illustration: GreenTec FR Flail Mower 4.3.2 HYDRAULIC MOTOR WITH BELT DRIVE Different engines for different performances, always adapted to the amount of oil available.

  • Page 25: Double Spiral Rotor

    4.3.3 DOUBLE SPIRAL ROTOR Optimized overall width as the main bearings are integrated in the rotor shaft. Integrated Air Flow quickly directs the cut material out of the cutting head. A natural suction occurs in front and overpressure behind the FR Slagleklipperen, so that the material is "sucked in"...

  • Page 26: Flails

    Large model: L-flail: and stone filled 45 mm 55 mm Remember bushes/shrubs bushings and shackles! Pruning of bushes/shrubs Large model: Remember T-flail: and branches, 55 mm bushings! up to 40-50 mm Table 6 – Types of flails: GreenTec FR Flails Mower...

  • Page 27: Adapter For Tool Carriers

    GreenTec offers several different types of accessories, “quick-hitch”, and adapters for mounting on other types of tool carriers. The FR Flail Mower is intended for mounting on the following approved...

  • Page 28: Optional Equipment

    “quick-hitch” of the 90° attachment tool. Mounting of supporting leg with “quick-hitch” of attachment tools: GreenTec Fr Slagleklipper Tool carriers – Plus-series: GreenTec Scorpion 630 PLUS, GreenTec Scorpion 830 PLUS...

  • Page 29: Quick Coupling For Hydraulic Connections

    GreenTec recommends that hydraulic hoses are fitted with Flatface quick couplings when mounting and unmounting the attachment tool, as otherwise the hoses must be screwed together.

  • Page 30: Specifications

    SPECIFICATIONS DATA SHEET: FR FLAIL MOWER FR 92 FR 112 FR 122 FR 162 Total width: 1085 mm 1305 mm 1420 mm 1830 mm Total height: 544 mm 544 mm 679 mm 679 mm Total lenght: 765 mm 765 mm 875 mm 875 mm Working width (m):...

  • Page 31: Measurement Of Airborne Noise (U)

    MEASUREMENT OF AIRBORNE NOISE Noise measurements were performed on the machine under normal operating conditions at GreenTec A / S in Denmark, with a Delta OHM sound meter - type HD 8701. Measurements were made 1 meter from the machines/tool carriers critical noise emitters at a height of 1.50 meters from the ground, without starting or using the attachment tool.

  • Page 32: Instructions For Use Of The Machine (K)

    When mounting on tool carriers other than GreenTec, a new risk assessment of the equipment used must be submitted!

  • Page 33: Preperation Of The Vehicle

    FR Flail Mower's instructions. I In this instruction manual, it is shown how a FR Flail Mower is mounted and connected on a GreenTec Scorpion Boom Mower with “quick-hitch” as optional equipment. Mounting on other tool carriers takes place largely with the same procedure, but always check the procedure for the tool carrier in use.

  • Page 34: Mounting Of Fr Flail Mower With "Quick-Hitch

    5.2.3 MOUNTING OF FR FLAIL MOWER WITH “QUICK-HITCH” MOUNTING ON TOOL CARRIER: 1. Place the FR Flail Mower on a firm and stable surface, with good maneuvering space around the machine. 2. For attachment tools with “quick-hitch”, adjust the supporting leg, so that the FR Flail Mower stands horizontally.
  • Page 35 5. Secure the “quick-hitch” and bolt with nut and safety split. The nut must not be fully tightened but MUST be secured with a safety ring split with lock. MOUNTING OF HYDRAULIC CONNECTIONS: Remember to clean the couplings before mounting! Always remember to turn the locks on quick couplings so that accidents do not occur!
  • Page 36 DATA SHEET FOR HYDRAULIC CONNECTIONS: FR FLAIL MOWER DRAIN: connected to drain socket on implement carrier. The smalles hose is for the DRAIN: marked in BLUE. The hose is connected to a pressureless (0 bar) tank connection. Drain hose must not be connected to RETURN! Drain pressure must never exceed 2.0 bar at the engine.

  • Page 37: Stability (O)

    5.2.4 STABILITY After installation for the first time, it must be ensured that the complete vehicle is stable enough to be able to carry the tool carrier with the attachment tool mounted! Especially that the vehicle is stable enough sideways when the attachment tool is working at great heights and hanging on the side of the vehicle and driving on an uneven surface, and / or in a turn! The following suggestions are indicative of stability only and are not intended...
  • Page 38 INCREASE STABILITY BY: • Mounting counterweights on the tool carrier. (Optional equipment) • Filling water into the tires of the vehicle. (Check-up with the tire manufacturer, and remember anti-freeze liquid at near or below freezing temperature) • Track width of the vehicle; the longer the wheels are out, the greater the stability. (Check-up with the vehicle dealer) •...

  • Page 39: Preparation Of The Machine For Use

    5.4.1 TRAINING OF OPERATOR BEFORE USE The FR Flail Mower may only be used mounted on a GreenTec Scorpion Boom Mower or a, by GreenTec approved, tool carrier as a single unit. The operator of the FR Flail Mower must therefore both review and understand this instruction manual as well as instruction manuals for tool carriers and vehicles before using the machine.

  • Page 40: Transportation Of Fr Flail Mower On Tool Carriers (P)

    Prepare transportation according to the applicable instruction manual for the used tool carrier and find the best possible location of the FR Flail Mower. GreenTec Scorpion 6/8 PLUS with FR 162 in transport position GreenTec Scorpion 4 with FR 92 in transport position If driving on a public road, it is the operator's responsibility to comply with the applicable traffic law.

  • Page 41: Driving Instructions

    5.4.4 DRIVING INSTRUCTIONS The attachment tool must always be operated in the most appropriate way to obtain the best possible cut. It is important that the operator learns all the functions of the vehicle and on the tool carrier, as it is the tool carrier that must be controlled so that the best mowing result is achieved.

  • Page 42: Setting And Adjusting The Machine (R)

    Approx. 0,8 cm Approx. 1 cm Table 11 – Rear roller settings: GreenTec FR Flail Mower 2 round holes in the frame (left), and 5-6 square holes on the rear roller side bracket (right) • The side bracket of the rear roller has 1 pc. board bolt on both sides loosened.
  • Page 43 FRONT SAFETY GUARD ADJUSTMENT: FR FLAIL MOWER FR 92 - 112 FR 122 - 162 Max. setting: 12 cm 14 cm Mid. setting: 9 cm 9 cm Min setting: 5 cm 5 cm Table 12 – Front safety guard - adjustment options: GreenTec FR Flail Mower...

  • Page 44: Starting Up Fr Flail Mower With A Greentec Scorpion Boom Mower

    Mower) The machine is started at low revs on the vehicle’s PTO On the control panel of the GreenTec Scorpion Boom Mower - Press: The LED lights up and the attachment tool starts running. Let the machine run without load or using it until the oil is heated.

  • Page 45: Start-Up After Accidental Stop (Q)

    5.4.8 START-UP AFTER ACCIDENTAL STOP When using the machine, the operator must always pay special attention to avoid hitting: • Bigger rocks. • Tree stumps. • Wire fence. • Manhole covers. • Dropped waste / garbage: o Plastic and other packaging. o Bicycles / scrap.

  • Page 46: Inspection And Maintenance (E, R)

    If doubts arise in connection with any of the mentioned procedures, an authorized specialist workshop or importer should be consulted. (See www.greentec.eu) Repair work not described in the instruction manual may only be carried out by authorized specialist workshops.

  • Page 47: Daily And Routine Maintenance (E)

    Immediately after completion of work, all safety and protection devices must be fitted and reapplied! During maintenance, you will often encounter hydraulic oil, gearbox oil and grease. Always avoid skin contact, inhalation, etc! Always use the correct protective equipment! Dispose of oil and grease properly! DAILY AND ROUTINE MAINTENANCE Always remember to check all machinery, including the vehicle and tool carrier on which the attachment tool is mounted.

  • Page 48: Tightening Of Bolts And Hydraulic Connections

    SEMI-ANNUAL INSPECTION – PREVENTIVE MAINTENANCE: Carefully check the condition of all hoses. • Make sure that they do not rub against edges, beams, bolts and alike. • The hose stockings are correctly fitted, so that the hoses are always protected as best as possible. Clean the entire machine of loose branches and dirt + Inspections are carried out after wash and lubricate the machine with anti-corrosion oils.

  • Page 49: Tightening Of Hydraulic Connections

    6.3.2 TIGHTENING OF HYDRAULIC CONNECTIONS The hydraulic couplings used, are all with metric threading. • Unlike inch threading, there is a finer threading, which gives a significantly stronger and denser connection, with less tightening, There are two series of bolts with metric threading: Light-series (L) and Heavy-series (S) •...

  • Page 50: Hydraulic Hoses

    Check all hydraulic hoses and fittings daily. Any damage or leak must be repaired immediately. Hoses with defective metal bands must be replaced. GreenTec’s hydraulic systems operate at a very high pressure. Use only original hoses. A broken hose can be very dangerous.

  • Page 51: Lubrication Of The Fr Flail Mower

    FR Slagleklipper! Grease sprayers with compressed air and the like. can damage gaskets around the bearings! GreenTec ALWAYS recommends lubrication after the end of the work cycle for the machine, as the lubrication points that have been most heavily loaded are still hot, and possibly.

  • Page 52: Adjustment And Replacement Of Belt On Fr Flail Mower

    ADJUSTMENT AND REPLACEMENT OF BELT ON FR FLAIL MOWER Great care should be taken when working with the belt drive, as there is a risk of fingers and hands getting pinched by the drive belt and pulleys! BELT TENSION ADJUSTMENT: Remove the 4 bolts on the belt housing cover and then remove the cover.
  • Page 53 Tighten the 4 bolts lightly. (See step 2) Turn the belt pulley 3 times so that the tension is evenly distributed over the entire belt. Use the supplied belt tension gauge in the center of the belt, as shown below in step 7.
  • Page 54 Press the belt tension gauge until a “click” is felt, and then read the tension value. Remember that the tightening is different, depending on whether it is a new or used belt. The correct tightening torques can be found in the FR Flails Mowers datasheet.
  • Page 55 Tighten the 4 bolts. Tighten the bolts according to Table 15 – page 39. Test again with the belt tension gauge that the belt is still tightened with the prescribed value. Fit the belt housing lid / cover and tighten the 4 bolts. Tighten the bolts according to Table 15 –...

  • Page 56: Replacing The Flails On The Fr Flail Mower

    REPLACING THE FLAILS ON THE FR FLAIL MOWER There are 3 types of flails, in 2 different sizes: See Table 6 – page 17. To see which flails are suitable for your specific machine: See Table 8 – page 21. All flails are mounted with 1 bolt and a nut in strength class 10.9, and 2 pcs.

  • Page 57: Replacing The Bearings On The Fr Flail Mower

    Change of bearing and replacement of internal parts on the FR Flail Mower should always be carried out by an authorized professional. Further information can be found on GreenTec’s website or by contacting the GreenTec Aftersales- department.

  • Page 58: 6.10 Disposal Of Machine / Machine Parts

    Anti-corrosion oils are dangerous on the skin and by inhalation! Know and use all safety instructions when using the oil! Do not leave hydraulic hoses on the floor. They pose a tripping risk! Lay all hoses over the machine / tool. Always keep the machine and work tools in a clean condition! Dirt attracts moisture and can result in increased rust formation.

  • Page 59: Troubleshooting: Fr Flail Mower

    7. TROUBLESHOOTING: FR FLAIL MOWER TROUBLESHOOTING PROCEDURES In case the machine or vehicle does not work properly, see the instruction manual for these. When locating the source of an error, first isolate the error condition as a result: • Is the condition of error mechanical? •...
  • Page 60 NOTES:_____________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________...

Table of Contents