Summary of Contents for SAF-HOLLAND Holland TL Series
- Page 1 Installation Manual TL Series Liftgate 4000 / 5000 Lb. Capacity XL-TG10153BM-en-US Rev A...
- Page 2 XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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Page 3: Table Of Contents
Many of these procedures may require special tools. XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 4: Section 1 - Safety Precautions
XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 5 Use only non-flammable products for cleaning the liftgate or components. XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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Page 6: Section 2 - Welding Standards
IS NOT ACCEPTABLE AT FROM INTERSECTION OF FILLET ANY TIME AS SHOWN TARGET PENETRATION XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 7: Section 3 - Model And Serial Number Location
Equipment Model No.: ______________________________ Serial No.: _________________________________________ Purchase Date: ____________________________________ Dealer: ____________________________________________ XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 8: Section 4 - Liftgate Terminology
Attaching Plates Parallel Arms Deck Extension Lift Frame Rear Impact Guard XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 9: Section 5 - Frame Preparation
26" (660 mm) STANDARD MOUNT (FOR 61" [1549 mm] TRAILER INSTALL PLATFORMS) XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 10 [1244 and 1320 mm] PLATFORMS) TRAILER INSTALL 40" (1016 mm) (FOR 61" [1549 mm] PLATFORM) XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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Page 11: Section 6 - Deck Extension Installation
Uncoated Areas of Hot Dip Galvanized Coatings, which specifies the use of zinc-rich paints. XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 12: Section 7 - Liftgate Installation
Figure 15 HOIST POSITION CHAIN AROUND PLATFORM CHAIN "C"-CLAMP TWO (2) PLACES XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 13 PLATFORM DECK EXTENSION Figure 18 DECK EXTENSION ATTACHING PLATE MAIN TUBE XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
- Page 14 Figure 20 MAIN TUBE BOTH BOTH ATTACHING 1/4" ATTACHING PLATES 1/4" PLATES XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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Page 15: Section 8 - Pump Box Installation
Uncoated Areas of Hot Dip Galvanized Coatings, which specifies the use of zinc-rich paints. Figure 23 1/4" XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 16 PUMP BOX which specifies the use of zinc-rich paints. MOUNTING BRACKET 1/4" XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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Page 17: Section 9 - Hydraulic Hose Installation
Connect the hose to the ‘B’ port on the power pack (Figure 28). Figure 28 PORT A PORT B XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 18: Section 10 - Toggle Installation
DIODE HARNESS WHITE WIRE (UP) GREEN WIRE FROM CONTROL STATION (POWER SIDE) XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 19: Section 11 - Electrical Installation
Figure 33 CIRCUIT BREAKER POWER CABLE XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 20 TO PUMP MOTOR SOLENOID MOTOR GROUNDED XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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Page 21: Section 12 - Auxiliary Battery Electrical Installation
(Figure 38). Figure 38 GROUND CABLE STUD XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 22 3/8" (9 mm) DIAMETER HOLE Figure 41 CROSSMEMBER SUPPLIED FASTENERS BLACK GROUND CABLE XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
- Page 23 NOTE: After tightening all electrical connections, apply a dielectric grease to prevent corrosion. Figure 43 POWER TO PUMP XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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Page 24: Section 13 - Initial Platform Lowering
11. Raise and lower the platform several times to check the operation of the unit. XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 25: Section 14 - Return Spring Installation
Uncoated Areas of Hot Dip Galvanized Coatings, which specifies the use of zinc-rich paints. 1/4" XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 26: Section 16 - Step Brace Installation
FLAT BAR AT LEAST FOUR (4) CROSSMEMBERS LONG TYP BOTH 1/4" ENDS XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 27: Section 17 - Roller Opener Installation
APPROXIMATE ROLLER OPENER LOCATION STEPS TYP ROADSIDE 1/4" AND CURBSIDE ROLLER OPENER XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 28: Section 18 - Rear Impact Guard Installation
(8) rear impact guard mounting holes (Figure 58). Torque each nut to 200 ft.-lbs. (271 N•m). XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 29: Section 19 - Decal Installation
XB-50345 XB-50352 Instructions XB-50344 XB-50349 Caution - Always Stand Clear ROADSIDE XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 30 Notes XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
- Page 31 Notes XL-TG10153BM-en-US Rev A · 2013-06-27 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
- Page 32 SAF-HOLLAND Original Parts are tested and designed to provide maximum performance and durability. Will-fits, look-alikes or, worse yet, counterfeit parts will only limit the performance potential and could possibly void SAF-HOLLAND’s warranty. Always be sure to spec SAF-HOLLAND Original Parts when servicing your SAF-HOLLAND product.