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VALCO MELTON MCP-8 Manual

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MCP-8 Control Unit
Manual Number: MC095
Revision Date: 2/2021

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Summary of Contents for VALCO MELTON MCP-8

  • Page 1 MCP-8 Control Unit Manual Number: MC095 Revision Date: 2/2021...
  • Page 2 ©2021 Valco Melton All Rights Reserved This manual is provided with the MCP-8 Control and may be used only in accordance with the terms of purchase. No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, recording, or otherwise, without the prior written permission of Valco Cincinnati, Inc.
  • Page 3 Hortonwood 32 Agustinos Telford TF1 7YN England calle G, n. 34 31160 Orcoyen Navarra, Spain declares that the product: Product Name: Mcp-8 Control Unit complies with the following Council Directives: Safety of Machinery: 2006/42/EC Low Voltage Equipment: 2014/35/EU EMC: 2014/30/EU...

  • Page 5: Table Of Contents

    Installing the Glue Station ............................24 MCP-8 Connections ..............................25 Pinouts, Standard ............................26 Pinouts, Tri-Valve ............................29 MCP-8 Valve Driver Instructions ..........................32 Wiring the Scanner Cable ........................32 Section 4 - Programming ..................35 Programming ................................35 The Operator Interface Buttons ......................35 The Status LEDs ............................
  • Page 6 MCP-8 Unit - Standard, Stand-alone (074xx071) ....................80 MCP-8 Unit - Standard, Stand-alone, for Tri-Valve BoardRunner (074xx062) ........82 MCP-8 Unit - Standard, Remote (074xx072) ......................84 MCP-8 Unit - Remote Base Assembly, for Tri-Valve BoardRunner (074xx063) ........86 Rack Assembly (074xx070) ..........................88...
  • Page 7 On Main PCB Assy., Valves 1-4 (152xx715) ................... 93 On PCB Assy., Valves 5-8 (152xx721) .................... 94 On PCB Assy., Tri-Valve Manifold (151xx674) ................94 MCP-8 Unit - Remote Display Touchscreen (138xx021) ..................95 Cover Assembly (026xx385) ........................97 MCP-8 Unit - Previous Version (074xx060) ......................99 Recommended Replacement Parts .......................
  • Page 8 Table of Contents MC095 - MCP-8 Control Unit...

  • Page 9: Section 1 - Introduction

    “plug-and-run” connectors for easy installation and quick start up. Features/Capabilities The MCP-8 Control Unit works with a variety of Valco’s cold-glue or hot melt adhesive dispensing valves. Features/Capabilities of the MCP-8 Unit include: ...
  • Page 10 Section 1 Introduction MC095 - MCP-8 Control Unit...

  • Page 11: Section 2 - Safety And Use

    MC095 - MCP-8 Control Unit Section 2 - Safety and Use Section 2 - Safety and Use Read Thoroughly Before Handling Equipment WARNING! Read and follow all safety precautions, warnings, cautions, and other recommendations in this manual. OTHERWISE, DEATH, PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR.

  • Page 12: Owner Responsibilities

    Do not use this equipment for anything other than its intended use. Do not modify, change, or alter the equipment in any way. If you are unsure of the intended use and the limitations of use for the equipment, contact your Valco Melton...

  • Page 13: Installation/Startup/Use Safety Information

    Section 2 - Safety and Use Installation/Startup/Use Safety Information Valco Melton hot melt units, cold glue units, controllers, inspection systems and all related accessories have the following universal safety precautions (this is not intended to be an exhaustive list; follow all instructions and safety...

  • Page 14: Shut Down Safety Information

    MC095 - MCP-8 Control Unit Shut Down Safety Information Valco Melton hot melt units, cold glue units, controllers, inspection systems and all related accessories have the following universal safety precautions (this is not intended to be an exhaustive list; follow all instructions and safety...

  • Page 15: What To Do If Contact With Hot Adhesive Occurs

    MC095 - MCP-8 Control Unit Section 2 - Safety and Use WARNING! People with respiratory problems (e.g., asthma, bronchitis, etc.) should not work in the vicinity of molten adhesive. RESPIRATORY PROBLEMS MAY BE AGGRAVATED BY THE FUMES. Do not wear a face mask when working around molten adhesive. THE MASK MAY TRAP THE FUMES AND DEATH OR PERSONAL INJURY COULD OCCUR.

  • Page 16: What To Do If Adhesive-Related Fire Or Explosion Occurs

    Section 2 - Safety and Use MC095 - MCP-8 Control Unit What to Do if Adhesive-Related Fire or Explosion Occurs During the heating and melting process, the surface of the adhesive will be exposed to air. The mixture of polymer fumes and air can catch fire if the hot melt is overheated.

  • Page 17: Hose Safety Information

    MC095 - MCP-8 Control Unit Section 2 - Safety and Use Hose Safety Information DO NOT Do not use bindings, wire Do use approved ties, or unapproved wrapping (P/N fasteners around the KAP0434), making sure hoses. the wrapping is slightly snug but not tight.
  • Page 18 Section 2 - Safety and Use MC095 - MCP-8 Control Unit...

  • Page 19: Section 3 - Basic Features

    MC095 - MCP-8 Control Unit Section 3 - Basic Features Section 3 - Basic Features MCP-8 Control Front Panel Purge Button Valve Enable Buttons (1-8) Valve LEDs Trigger LEDs LCD Display Lock/Unlock Button Pattern Button Pressure Button Jam Button Job Storage/Recall Button...

  • Page 20: Mounting The Mcp-8

    Section 3 - Basic Features MC095 - MCP-8 Control Unit Mounting the MCP-8 Depending on the unit, the MCP-8 is mounted using either a Standard mounting system, or a Swivel mount if using remote display touchscreen 138xx021. The Standard mounting system is used with: ...

  • Page 21: Standard System Mounting Footprint

    MC095 - MCP-8 Control Unit Section 3 - Basic Features Standard System Mounting Footprint Figure 3-3. Standard Mounting Unit Mounting Footprint...

  • Page 22: Swivel Mount (Used With 138Xx021)

    Section 3 - Basic Features MC095 - MCP-8 Control Unit Swivel Mount (used with 138xx021) Figure 3-4. Swivel Mount Swivel Mount Mounting Footprint Figure 3-5. Swivel Mount Mounting Footprint...

  • Page 23: Mounting The Encoder

    Mounting the Encoder An encoder must be installed in order for the control to determine the speed of the parent machine. Your MCP-8 Control system can use either a wheel-driven VDD encoder and a measuring wheel or a hollow shaft encoder. For optimal results, use a VDD-1000 encoder for one of the following resolutions: a 10 inch wheel = 100 pulses/inch;...

  • Page 24: Installing The Glue Station

    MC095 - MCP-8 Control Unit Installing the Glue Station Since the MCP-8 is compatible with any glue station, setup may vary depending on cell to gun distance and valves being used. These parameters can be programmed from the front panel of the MCP-8.

  • Page 25: Mcp-8 Connections

    MC095 - MCP-8 Control Unit Section 3 - Basic Features MCP-8 Connections _____________________________________________________________________________________________ Tri-Valve, Non-Contact Feed Enable (Signal) Connection (if applicable) Figure 3-7. MCP-8 Connections...

  • Page 26: Pinouts, Standard

    Section 3 - Basic Features MC095 - MCP-8 Control Unit Pinouts, Standard Valve Output Valve Output Pin # Description Color Coil Return Brown Coil Out White Blue Purge Black GNDE Gray Scanner Input Valve Output Pin # Description Color +24V Fused...
  • Page 27 MC095 - MCP-8 Control Unit Section 3 - Basic Features Alarm Beacon Alarm Beacon Pin # Description Color Brown White NO Beacon Blue Black Beacon Light Gray Pinout Drawing Encoder (Output/Input) Encoder (Output/Input) Pin # Description MCP-ENC A+ MCP +24V...
  • Page 28 Section 3 - Basic Features MC095 - MCP-8 Control Unit External EPC External EPC Pin # Description Color +24V FUSED Brown White Blue SIGNAL Black Gray Pinout Drawing Diagnostic Port Diagnostic Port Pin # Description RX IN TX OUT GNDE...

  • Page 29: Pinouts, Tri-Valve

    MC095 - MCP-8 Control Unit Section 3 - Basic Features Pinouts, Tri-Valve Feeder Signal Feeder Signal Pin # Description Color +24V FUSED Brown SCAN PNP1 SCAN PNP2 SCAN PNP3 SCAN PNP4 White Blue SCAN NPN1 SCAN NPN2 SCAN NPN3 SCAN NPN4...
  • Page 30 Section 3 - Basic Features MC095 - MCP-8 Control Unit Alarm Beacon Same as Standard Diagnostic Port Same as Standard Encoder (Output/Input) Same as Standard Relay Same as Standard...
  • Page 31 MC095 - MCP-8 Control Unit Section 3 - Basic Features Valve Connections Valve Connections Pin # Description Color Panel Ref. Ch. 1-4 V1 RET Brown J1-1 V1 OUT Blue J2-2 V2 RET White J1-3 Green J1-4 V3 RET Yellow J1-5...

  • Page 32: Mcp-8 Valve Driver Instructions

    1. Make sure the MCP-8 power switch is OFF and the unit is unplugged. 2. Cut the female connector off of the Scanner 1 cable. 3. Plug the male connector (on the Scanner 1 cable) into the Scanner 1 input port on the back of the MCP-8 Control Unit (refer to Figure 3-7).
  • Page 33 MC095 - MCP-8 Control Unit Section 3 - Basic Features Wiring the Scanner Cable - Continued Figure 3-8. Scanner Cable Wiring Diagram...
  • Page 34 Section 3 - Basic Features MC095 - MCP-8 Control Unit...

  • Page 35: Section 4 - Programming

    Status LEDs - The Status Display LEDs show on/off status. When an LED is on (lit up), the corresponding input or output is activated (see Figure 4-2). Be sure the encoder, scanners, valves, and the MCP-8 Control Unit have been properly mounted to the parent machine before setting up the control.

  • Page 36: Navigation And Edit Buttons

    Enter Password To view, setup, and use the various functions of the MCP-8 Control Unit, passwords are used. This ensures safety and security of all settings. To enter a password, do the following: 1. Referring to the Operator Panel illustration/table on page 35, highlight the Lock/Unlock button (#6) and click OK.

  • Page 37: Password Levels

    MC095 - MCP-8 Control Unit Section 4 - Programming Enter Password - Continued 3. Click OK. a. The button icon will change to ‘unlocked,’ and the password level (number) will be displayed. Password Levels There are five password levels: Level 0: Protected When the unit is set to Level 0, only basic pattern settings can be entered or changed.

  • Page 38: Main Menu Buttons

    Job Button (#10) - Pressing the Job Button allows you to save a job and load a job. Setup Button (#11) - Pressing the Setup Button allows you to begin to setup the MCP-8 Control Unit. Diagnostics Button (#16) - Pressing the Diagnostics Button allows you to view the MCP-8 Control Unit diagnostics.

  • Page 39: Valve Buttons

    Pressing the individual Valve Button(s) WHEN THE MANUAL PURGE BUTTON IS NOT ILLUMINATED tells the MCP-8 control which valve you are going to use for the job you will run. The LED in the upper Left hand side of the Buttons indicates which valve is selected.

  • Page 40: Valve Type

    Section 4 - Programming MC095 - MCP-8 Control Unit Valve Type To set the valve type for each valve, proceed as follows: 1. Highlight the Valve Setup Key, and then press OK. a. The setup menu for the selected valve number will open.

  • Page 41: Encoder Ratio

    MC095 - MCP-8 Control Unit Section 4 - Programming Encoder Ratio The encoder ratio is the number of encoder pulses, for the product travel length, per encoder rotation, To input Pulses: 1. Highlight the General Setup Button a. The General Setup Menu will open.
  • Page 42 Section 4 - Programming MC095 - MCP-8 Control Unit Encoder Ratio - Continued To edit Repeat Length: 7. Highlight “Repeat Length,” and then press OK. a. The Repeat Length Edit Screen will open. 8. Use the Arrow Buttons to highlight the “plus” or “minus” key for the digit you wish to edit.

  • Page 43: Diagnostic Screen

    MC095 - MCP-8 Control Unit Section 4 - Programming Diagnostic Screen Selecting the Diagnostic Button opens the Diagnostic Screen. The top screen section displays the software version information, while the bottom section displays the valve status. The top numbers show the valve type. The bottom numbers will switch back and forth from showing the valve voltage to showing the valve status (enabled or disabled).

  • Page 44: Compensation Time

    Section 4 - Programming MC095 - MCP-8 Control Unit Compensation Time To access Compensation Time Settings: 1. Highlight the Valve Setup Button, and then press OK. a. The Valve Setup list menu will open. 2. Scroll down to “Ton,” “Toff,” or “Tmin” as required (see below).
  • Page 45 “Immediate” is helpful if the machine starts and stops often, with products in the machine. If the MCP-8 was set to speed averaging, and the machine restarted with a product directly in front of the valve, that box may not be glued, because the control did not think the machine was up to speed by the time the product reached the scanner for that valve.

  • Page 46: Parameter/Button Access Configuration

    For example, if the machine has a fixed repeat, there will likely be no need to change the jam length often. CAUTION! Configuration changes should only be made by authorized Valco Melton personnel. Level 4 (Programmer) cannot be reconfigured. To configure parameters or buttons: 1.
  • Page 47 MC095 - MCP-8 Control Unit Section 4 - Programming Parameter/Button Configuration – Continued Example:...
  • Page 48 Section 4 - Programming MC095 - MCP-8 Control Unit Parameter/Button Configuration – Continued When changing a Parameter access configuration, an option is included for changing either an individual channel, or ALL channels. Option for changing either an Individual channel, or ALL channels (click to open selection window, below).

  • Page 49: Jam Detection

    MC095 - MCP-8 Control Unit Section 4 - Programming Jam Detection Selecting the Jam Detection Menu Button opens the Jam Detection Menu. Jam Detection, sometimes called Jam Prevention, can stop the machine before a jam occurs. Jam prevention works by measuring the scanner activation length. If the product is double feed, then the scanner will measure the product as being too long and stop the machine.

  • Page 50: Jam Detection Setup Menu

    Section 4 - Programming MC095 - MCP-8 Control Unit Jam Detection Setup Menu Threshold Speed: The active scanners will not scan for jams until the machine is running at or above this speed. The speed is measured in meters per minute or feet per minute.

  • Page 51: Tipsealer

    Tipsealer Control supports 3NC, 4NC, 3NCR and 4NCR glue stations (3NCR and 4NCR are reversible). This is only available on Tri-Valve MCP-8 controls. Selecting the Setup Menu Button opens the Setup Menu. Setup On the Setup Menu, make sure the Application is set to “Corrugated.”...
  • Page 52 Section 4 - Programming MC095 - MCP-8 Control Unit Tipsealer - Continued Select the Glue Station Type, either Operator Side (OS) or Drive Side (DS), that you wish to configure. When the station is selected, a sub-menu will open, allowing selection of a specific configuration to match the system.
  • Page 53 MC095 - MCP-8 Control Unit Section 4 - Programming Feeder Timeout: When the Feeder is stopped, a programmed timeout (from 5 to 60 seconds duration) delays station movement to or from the tipsealer pad. If the Feeder is restarted before the timeout ends, the valves remain in the dispensing position.
  • Page 54 Section 4 - Programming MC095 - MCP-8 Control Unit Tipsealer - Continued Output Error Mode: When an error occurs, the controls allow an alarm to activate, or for a relay to shut down the system until the error is corrected and the system restarted.

  • Page 55: Reversible Glue Station Setting

    MC095 - MCP-8 Control Unit Section 4 - Programming Reversible Glue Station Setting When a selected glue station offers both top-down and bottom-up operation (example: “FLIP 3”; “FLIP 4”), a Reversing Button appears. When this button is pressed, the control automatically re-programs the patterns for correct glue placement, according to their location and the cell-to-gun distance setting.

  • Page 56: Backup (Archive)

    Section 4 - Programming MC095 - MCP-8 Control Unit Backup (Archive) Before removing the Micro-SD card, backup your settings. The Archive Button is not accessible at all levels. Press the Archive Button on the MCP-8 screen.
  • Page 57 MC095 - MCP-8 Control Unit Section 4 - Programming Backup (Archive) - Continued Press the Backup Button. Using the keypad, enter a name for the setup you are saving. Press Backup to confirm and save. Turn the control unit OFF.

  • Page 58: Replace Micro-Sd Card

    Section 4 - Programming MC095 - MCP-8 Control Unit Replace Micro-SD Card Loosen the four (4) screws holding the control cover. Locate the Micro-SD Card. Micro-SD Card and Holder...

  • Page 59: Reprogram/Reinitialize

    MC095 - MCP-8 Control Unit Section 4 - Programming Replace Micro-SD Card - Continued With a fingertip, slide the card holder in the direction shown by the arrow to release the holder cover. Lift the holder cover. Holder Cover (lifted open) Remove and replace the Micro-SD Card.
  • Page 60 Section 4 - Programming MC095 - MCP-8 Control Unit Reprogram/Reinitialize - Continued Turn the unit ON. The system will take approx. 30 sec. to reprogram before the screen will appear. Access the Archive Screen. Highlight the backup file you created earlier, and press the Restore Button.

  • Page 61: Section 5 - Operation

    Section 5 - Operation Set the Pattern Menu Information After completing the mounting and the programming of the MCP-8 Unit, the unit is ready to operate. The first task is to input all pattern data and other essential information. Depending on the password level, some screens may not be seen and/or available.
  • Page 62 Section 5 - Operation MC095 - MCP-8 Control Unit Set the Pattern Menu Information - Continued 2. Stitch Mode is very similar to Standard Mode, with the exception that the glue “patterns” are applied in a stitch-like arrangement of smaller beads and gaps. The beads and gaps are entered in units of length.
  • Page 63 MC095 - MCP-8 Control Unit Section 5 - Operation Set the Pattern Menu Information - Continued Scanner Lockout - Enter a product length to act as a scanner lockout when holes, writing, or other items produce a false trigger by the scanner.
  • Page 64 Section 5 - Operation MC095 - MCP-8 Control Unit Set the Pattern Menu Information - Continued Jog Mode - The Jog Mode Parameter is only available when Jog Mode is enabled. When jog mode is enabled, and the machine speed is below ‘Jogg Speed,’ the pattern will be divided into a series of dots and gaps.
  • Page 65 MC095 - MCP-8 Control Unit Section 5 - Operation Set the Pattern Menu Information - Continued SETUP EXAMPLE: The following is an example of setting up a pattern gluing mode (Standard) with three patterns for valve one: 1. Set the Delay Length for pattern 1. The Delay Length for pattern 1 is the measurement from the first edge of the product to where you want the first glue line to start.

  • Page 66: Set The Pressures

    Section 5 - Operation MC095 - MCP-8 Control Unit Set the Pattern Menu Information - Continued 4. Press the Right Arrow Button until the scroll right button is highlighted, and then press OK to view the Pattern Length for pattern 2. Press the OK Button to view the thumbwheel, and use the Plus/Minus Buttons to change.
  • Page 67 MC095 - MCP-8 Control Unit Section 5 - Operation Set the Pressures - Continued Purge Pressure - The pressure setting when the machine is at zero speed. Speed 1 - Speed (m/min) for pressure point 1. Pressure1 - Pressure setting at point 1 in the pressure curve (%).

  • Page 68: Purge And Test Run

    Section 5 - Operation MC095 - MCP-8 Control Unit Purge and Test Run 1. Purge all air from the glue line, and then connect to the valve. Purge the valve by activating the push button switch on the valve. Scanner and valve cables must be connected before any purging can take place.

  • Page 69: Job Screen

    MC095 - MCP-8 Control Unit Section 5 - Operation Job Screen Selecting the Job Button opens the Job Screen (not accessible at all levels). Job Screen Loading a Job To load a job: 1. Select the job you wish to load from the list.

  • Page 70: Saving A Job

    Section 5 - Operation MC095 - MCP-8 Control Unit Loading a Job - Continued Saving a Job To save the current job: 1. Select the Save Button. A prompt will appear. Select “Yes” to overwrite the current job with the new changes. For a “save as” option, select “No” to open the...

  • Page 71: Deleting A Job

    MC095 - MCP-8 Control Unit Section 5 - Operation Deleting a Job To delete a job: 1. Select the job you wish to delete from the list. The Current Job cannot be deleted. 2. Select the Delete Button. A prompt will appear. Select “Yes” to delete the selected job. Select “No”...

  • Page 72: Archive Screen

    Section 5 - Operation MC095 - MCP-8 Control Unit Archive Screen Selecting the Archive Button (not accessible at all levels) opens the Archive Screen. Archive Screen Restore: Restores selected backup to its previously-saved version. Backup: Creates a new backup (keyboard appears to enter ne name).

  • Page 73: Service Screen

    MC095 - MCP-8 Control Unit Section 5 - Operation Service Screen Selecting the Service Button opens the Service Screen. Service Screen The Service Screen keeps an update on service intervals. When a service period/count is down to 20% from the ‘deadline,’ the green LED icon for that item turns yellow.
  • Page 74 Section 5 - Operation MC095 - MCP-8 Control Unit...

  • Page 75: Section 6 - Maintenance

    Performing Downtime Maintenance The type of downtime maintenance that is necessary for the MCP-8 Control Unit depends on the length of time the unit is down. During short periods of downtime, such as order changeover, follow these steps: 1.

  • Page 76: Flushing The Glue System

    Section 6 - Maintenance MC095 - MCP-8 Control Unit Flushing the Glue System Follow the procedures for your system. These are general guidelines only. A mild vinegar-and-water solution (1 part vinegar, 10 parts water) should be used to flush the system. Water alone can be used when you are simply changing adhesives or preparing the system for an extended period of downtime.

  • Page 77: Section 7 - Specifications

    MC095 - MCP-8 Control Unit Section 7 - Specifications Section 7 - Specifications Item MCP-8 Unit Height: 9.95 (252.6 mm) Control dimensions: Depth: 7.81 (198.3 mm) Width: 13.95 (354.2 mm) Input voltage: 100-240 VAC, 50-60 Hz (auto-selectable) Number of channels:...
  • Page 78 Section 7 - Specifications MC095 - MCP-8 Control Unit...

  • Page 79: Section 8 - Part Number List

    MC095 - MCP-8 Control Unit Section 8 - Part Number List Section 8 - Part Number List How to Order Parts To order parts, please contact your closest Valco office by mail, phone, or Email: Valco Cincinnati, Inc. 497 Circle Freeway Drive...

  • Page 80: Unit - Standard, Stand-Alone (074Xx071)

    Section 8 - Part Number List MC095 - MCP-8 Control Unit MCP-8 Unit - Standard, Stand-alone (074xx071)
  • Page 81 MC095 - MCP-8 Control Unit Section 8 - Part Number List MCP-8 Unit (074xx071) - Continued Item Description Part Number COVER ASSY, MCP-8, UPDATE 026XX385 RACK ASSY, PCB, MCP-8 074XX070 POWER SUPPLY, 24V, 365W, 93% 148XX089 FLAT WASHER M8 SS...

  • Page 82: Unit - Standard, Stand-Alone, For Tri-Valve Boardrunner (074Xx062)

    Section 8 - Part Number List MC095 - MCP-8 Control Unit MCP-8 Unit (074xx071) - Continued Item Description Part Number WIRE MTW 16 AWG GRN/YEL 540XX072 WIRE TERMINAL, FASTON 075XX245 WIRE PVC 18 AWG GRN/YEL 540XX051 MCP-8 Unit - Standard, Stand-alone, for Tri-Valve BoardRunner (074xx062)
  • Page 83 MC095 - MCP-8 Control Unit Section 8 - Part Number List MCP-8 Unit - Standard, Stand-alone, for Tri-Valve BoardRunner (074xx062) - Continued Item Description Part Number COVER ASSY, MCP-8, UPDATE 026XX385 PCB RACK ASSY MCP-8 TIP SEALER 074XX058 POWER SUPPLY, 24V, 365W, 93%...

  • Page 84: Unit - Standard, Remote (074Xx072)

    Section 8 - Part Number List MC095 - MCP-8 Control Unit MCP-8 Unit - Standard, Stand-alone, for Tri-Valve BoardRunner (074xx062) - Continued Item Description Part Number WIRE TERMINAL, FASTON 075XX245 WIRE PVC 18 AWG GRN/YEL 540XX051 MCP-8 Unit - Standard, Remote (074xx072)
  • Page 85 MC095 - MCP-8 Control Unit Section 8 - Part Number List MCP-8 Unit - Standard, Remote (074xx072) Item Description Part Number RACK ASSY, PCB, MCP-8 074XX070 POWER SUPPLY; 24V, 365W 148XX081 FLAT WASHER M8 SS 784XX097 SHCS M4 X 25 SS 784XX050 ENCLOSURE ASSY.;...

  • Page 86: Unit - Remote Base Assembly, For Tri-Valve Boardrunner (074Xx063)

    Section 8 - Part Number List MC095 - MCP-8 Control Unit MCP-8 Unit - Standard, Remote (074xx072) Item Description Part Number COVER PLATE MCP-8 REMOTE BASE 026XX345 CABLE,ASSY,MCP8,REMOTE,BASE 029XX748 MCP-8 Unit - Remote Base Assembly, for Tri-Valve BoardRunner (074xx063)
  • Page 87 MC095 - MCP-8 Control Unit Section 8 - Part Number List MCP-8 Unit - Remote Base Assembly, for Tri-Valve BoardRunner (074xx063) - Continued Item Description Part Number PCB RACK ASSY MCP-8 TIP SEALER 074XX058 POWER SUPPLY, 24V, 365W, 93% 148XX089...

  • Page 88: Rack Assembly (074Xx070)

    Section 8 - Part Number List MC095 - MCP-8 Control Unit MCP-8 Unit - Remote Base Assembly, for Tri-Valve BoardRunner (074xx063) - Continued Item Description Part Number WIRE PVC 18 AWG GRN/YEL 540XX051 COVER PLATE MCP-8 REMOTE BASE 026XX345 PCB;ASSY,CONN,REM,BASE,MCP-8...
  • Page 89 MC095 - MCP-8 Control Unit Section 8 - Part Number List Rack Assembly (074xx070) - Continued Item Description Part Number MANIFOLD ASSY 753XX436 CABLE ASSY 029XX644 CABLE ASSY 029XX645 RACK WELDMENT 026XX343 HOLE PLUG 781XX228 RIBBON CABLE ASSY 033XX166 PCB ASSY,CHANNEL 5-8...

  • Page 90: Rack Assembly (074Xx058)

    Section 8 - Part Number List MC095 - MCP-8 Control Unit Rack Assembly (074xx058)
  • Page 91 MC095 - MCP-8 Control Unit Section 8 - Part Number List Rack Assembly (074xx058) - Continued Item Description Part Number MANIFOLD ASSY 753XX436 CABLE ASSY 029XX397 CABLE ASSY 029XX657 RACK WELDMENT 026XX346 RIBBON CABLE ASSY 033XX166 PCB ASSY,CHANNEL 5-8 152XX721...

  • Page 92: Recommended Replacement Parts

    Section 8 - Part Number List MC095 - MCP-8 Control Unit Recommended Replacement Parts On PCB Assy., Power Control (151xx719)

  • Page 93: On Main Pcb Assy., Valves 1-4 (152Xx715)

    MC095 - MCP-8 Control Unit Section 8 - Part Number List Recommended Replacement Parts - Continued On Main PCB Assy., Valves 1-4 (152xx715) The LED notations shown below indicate power/fuse status. Battery,lithium,coin, 3V,240MAH,20mm (021xx015)

  • Page 94: On Pcb Assy., Valves 5-8 (152Xx721)

    Section 8 - Part Number List MC095 - MCP-8 Control Unit On PCB Assy., Valves 5-8 (152xx721) On PCB Assy., Tri-Valve Manifold (151xx674)

  • Page 95: Unit - Remote Display Touchscreen (138Xx021)

    MC095 - MCP-8 Control Unit Section 8 - Part Number List MCP-8 Unit - Remote Display Touchscreen (138xx021)
  • Page 96 Section 8 - Part Number List MC095 - MCP-8 Control Unit MCP-8 Unit - Remote Display Touchscreen (138xx021) – Continued Item Description Part Number COVER ASSY, MCP-8, UPDATE 026XX385 BACK PLATE MCP-8 REMOTE 026XX344 PCB ASSY CONN REM-DISP MCP-8 151XX729 GASKET;...

  • Page 97: Cover Assembly (026Xx385)

    MC095 - MCP-8 Control Unit Section 8 - Part Number List Cover Assembly (026xx385)
  • Page 98 COVER - FRONT; MCP-8 CONTROL 026XX340 SCREW 784XX423 LOCK WASHER 798XX382 SCREW 884XX317 SCREW 783XX223 SCREW 884XX318 TAPERED COMPRESSION SPRING 783XX222 PCB;ASSY,LCD/KYPD CNTRL,NEW SERIAL,MCP-8 152XX716 CABLE ASSY 033XX181 LOCK NUT 884XX009 LABEL MCP-8 FRONT COVER, W/ADHESIVE BACK 782XX424 GASKET 746XX255...

  • Page 99: Unit - Previous Version (074Xx060)

    MC095 - MCP-8 Control Unit Section 8 - Part Number List MCP-8 Unit - Previous Version (074xx060)
  • Page 100 Section 8 - Part Number List MC095 - MCP-8 Control Unit MCP-8 Unit - Previous Version (074xx060) - Continued Part Item Description Number COVER ASSY.; MCP-8 026XX341 PCB RACK ASSY; MCP-8 BJK0394 Kit POWER SUPPLY; 24V, 365W 148XX081 FLAT WASHER M8 SS...

  • Page 101: Recommended Replacement Parts

    MC095 - MCP-8 Control Unit Section 8 - Part Number List Recommended Replacement Parts (On PCB Assembly, 151xx697) FUSE, 6.3 AMP, 085xx221 On PCB Assembly,152xx715 See page 93. Standard Mounting System Item Part Number Description 583xx413 Mounting Rail, to enclosure...

  • Page 102: Wiring Diagrams

    Section 8 - Part Number List MC095 - MCP-8 Control Unit Wiring Diagrams FlexoSEAL with MCP-8, Stand-alone Standard [074xx071] 999xc074-006.dwg...

  • Page 103: Flexoseal With Mcp-8, Remote Standard [074Xx072]

    MC095 - MCP-8 Control Unit Section 8 - Part Number List FlexoSEAL with MCP-8, Remote Standard [074xx072] 999xc074-007.dwg...

  • Page 104: Flexoseal With Mcp-8, Stand-Alone Tri-Valve Non-Contact [074Xx062]

    Section 8 - Part Number List MC095 - MCP-8 Control Unit FlexoSEAL with MCP-8, Stand-alone Tri-valve non-contact [074xx062] 999xc074-008.dwg...

  • Page 105: Flexoseal With Mcp-8, Remote Tri-Valve Non-Contact [074Xx063]

    MC095 - MCP-8 Control Unit Section 8 - Part Number List FlexoSEAL with MCP-8, Remote Tri-valve non-contact [074xx063] 999xc074-009.dwg...
  • Page 106 Section 8 - Part Number List MC095 - MCP-8 Control Unit...

  • Page 107: Section 9 - Warranty

    MC095 - MCP-8 Control Unit Section 9 - Warranty Section 9 - Warranty Warranty Information Valco Cincinnati, Inc. warrants its equipment worldwide against defects in material and workmanship as outlined in this section. Liability of the company is limited to repair of the product, or replacement of any part shown to be defective, and does not extend to defects caused by accidents, misuse, abuse, neglect, tampering or deterioration by corrosion.
  • Page 108 Section 9 - Warranty MC095 - MCP-8 Control Unit...

  • Page 109: Section 10 - Service

    MC095 - MCP-8 Control Unit Section 10 - Service Section 10 - Service If a problem with your system persists, contact a ValcoMelton Technical Support representative. If your need is urgent, we encourage you to contact our corporate office in Cincinnati, Ohio, U.S.A. at (513) 874-6550. If the problem cannot be resolved, Valco Cincinnati, Inc.
  • Page 110 Section 10 - Service MC095 - MCP-8 Control Unit...

  • Page 111: Appendix A - Job Charts

    MC095 - MCP-8 Control Unit Appendix A - Job Charts Appendix A - Job Charts Use the following table to record saved jobs for quick reference, and to prevent duplication/erasure of important job information. The table may be copied for use.
  • Page 112 Appendix A - Job Charts MC095 – MCP-8 Control Unit...

  • Page 113: Appendix B - System Connectivity (Clearvision)

    Appendix B - System Connectivity (Clearvision) Appendix B - System Connectivity (Clearvision) MCP-8 1. Go to MCP-8 System and unlock the control to access level 4 2. Select the Setup Menu 3. Select option Ethernet Interface 4. Select the option “192.168.30.91” and apply changes.
  • Page 114 Appendix B - System Connectivity (Clearvision) MC095 – MCP-8 Control Unit MCP-8 - Continued 5. Reset the system using the main power switch. MCP-4 6. Go to MCP-4 System and unlock the control to access level 4 7. Select the Setup Menu 8.
  • Page 115 MC095 – MCP-8 Control Unit Appendix B - System Connectivity (Clearvision) 9. Change the IP Address option to ‘192.168.30.91’ 10. Restart the system using the main power switch. Plugging the Control Gluer System in the BC7 Cabinet The control gluer system needs to be connected into the B7 Cabinet by plugging an Ethernet cable into a network port.
  • Page 116 Appendix B - System Connectivity (Clearvision) MC095 – MCP-8 Control Unit 13. Right click on the device labeled ‘NIC3’ and select properties. 14. Next, click on ‘Internet Protocol Version 4’. 15. Then click on the ‘Properties’ button. 16. Select the ‘Use the following IP address’ option. As above, set the following: IP address to 192.168.30.1...
  • Page 117 MC095 – MCP-8 Control Unit Appendix B - System Connectivity (Clearvision) Gluer Connection Setup with 2 Network Cards Hardware Installation If a second network card needs installation, follow the next steps. If the network card is already placed in the Cabinet, skip them and go directly to Windows Configuration.
  • Page 118 Appendix B - System Connectivity (Clearvision) MC095 – MCP-8 Control Unit Windows Configuration 22. Enter the Windows desktop environment 23. Navigate to Control Panel → Network and Internet → Network and Sharing Center → Change Adapter Settings. 24. In case you are installing the second network card, verify that you see four new connections named “Local Area Connection <#>“.
  • Page 119 MC095 – MCP-8 Control Unit Appendix B - System Connectivity (Clearvision) Windows Configuration - Continued In case the network card was installed previously, the connection is already named “NIC7”, notice that the status changed to “Identifying...“ or “Connected“ or anything except “Network cable unplugged“.
  • Page 120 Appendix B - System Connectivity (Clearvision) MC095 – MCP-8 Control Unit Adding the Gluer Tab in BC7 system To complete the connection between the Glue Controller and the BC7 System, the BC7 System needs to read the Glue Controller. Follow the next steps in order to add the Gluer Tab (a level 4 user login is required): 32.

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