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Table of Contents
Summary of Contents for Custom Crimp D165NP Series
- Page 1 Page D165NP SERIES HYDRAULIC HOSE CRIMPER OPERATORS MANUAL...
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Page 2: Safety Precautions
Page SAFETY PRECAUTIONS READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER CRIMPER CAN PRODUCE 60 TONS OF FORCE KEEP HANDS AWAY FROM PINCH POINTS CONSULT CRIMP SPECIFICATIONS FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION For Parts and Service, Contact: Custom Machining Services, Inc. -
Page 3: Specifications
SPECIFICATIONS Page Die Series-----------------------------------------------------------------------CC020/NP60 Series Maximum Cylinder Force---------------------------------------------------------------------60 Ton Maximum Hose Diameter (2 Wire)-----------------------------------------------------1 1/4 Inch Maximum Hose Diameter (4 Wire)-----------------------------------------------------1 1/4 Inch Maximum Hose Diameter (6 Wire)----------------------------------------------------------1 Inch Crimper Depth ---------------------------------------------------------------------------------------22” Crimper Width--------------------------------------------------------------------------------------12.5” Crimper Height------------------------------------------------------------------------------------22.25” Weight----------------------------------------------------------------------------------------------140 Lb Pump-----------------------------------------------------------------------------------------------Electric Pump HP-------------------------------------------------------------------------------------1 HP(110V) Reservoir Capacity--------------------------------------------------------------------------------1 Gal Oil Type----------------------------------------------------------------------ISO Viscosity Grade 46 Electric Power Requirement---------------------------------------------------------------------110V... -
Page 4: Component Identification
COMPONENT IDENTIFICATION Page Oil Fill & Vent CapVent Plug Hydraulic Pump Cylinder/Top Power Switch &Circuit Breaker Pusher Retraction Stop Micrometer Calibration Adjustment Screw Micro-Stop Switch Start/Stop Switch Die Storage Shelf Pusher Plate Die Set... - Page 5 QUICK START GUIDE Page FOLLOW THESE STEPS BEFORE USING THE CRIMPER FOR THE FIRST TIME • Remove reservoir plug and replace with Oil Fill and Vent Cap. The Oil Fill and Vent cap and the work light bulb are found in the accessories box.
- Page 6 CRIMPING INSTRUCTIONS Page Lubrication of the cone Lubricate die fi ngers, all Correct alignment of the must be done prior using contact surfaces and die hose and fi tting in the die cones. set is shown. Reference for the fi rst time. crimp specifi...
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Page 7: Calibration Instructions
CALIBRATION AND FEATURES Page CALIBRATION INSTRUCTIONS • After proper lubrication, place any standard die set in the compression cone and the pusher plate on top. • Set the Micro-Crimp adjuster at “95” • Press and hold the start switch bulb. •... -
Page 8: Troubleshooting
TROUBLESHOOTING Page PROBLEM: CRIMPER WILL NOT RUN AT ALL The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped Check the wall outlet. The crimper comes from the factory wired for a 115 volt single phase circuit. Use of extension cords or outlets with inadequate power can damage the motor . - Page 9 COMPONENT IDENTIFICATION Page...
- Page 10 COMPONENT IDENTIFICATION Page...
- Page 11 COMPONENT IDENTIFICATION Page 60 Ton Cylinder / Top Flange Assembly (102219) Description Item Part Number 60 Ton Body / Top Flange 102158 100651 60 Ton Piston 227 Disogrin O-Ring 227-9250 Piston End Cap 101106 91251A424 3/8-24 x 1 SHCS 100760_12 60 Ton Spring Spring Plug 100653...
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