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These instructions are intended for use only by experienced, qualified combustion start-up
personnel. Adjustment of this equipment and its components by unqualified personnel can
result in fire, explosion, severe personal injury, or even death.
TABLE OF CONTENTS
Subject
A. General Information...................................................................
B. Receiving and Inspection............................................................ 2
C. Capacities................................................................................ 3
D. Dimensions.............................................................................. 5
E. Installation...............................................................................
F. Electrical Power Supply..............................................................
G. Gas Supply.............................................................................. 7
H. Initial Setup.............................................................................. 8
I. Ignition.................................................................................... 10
J. Operation................................................................................
K. Flame Monitoring......................................................................
L. Maintenance............................................................................
M. Recommended Spare Parts......................................................... 14
These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While
every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude
covering every possible contingency. WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS BODILY INJURY, DO NOT USE OR
OPERATE ANY EQUIPMENT OR COMPONENT WITH ANY PARTS REMOVED OR ANY PARTS NOT APPROVED BY THE
MANUFACTURER. Should further information be required or desired or should particular problems arise which are not covered
sufficiently for the purchaser's purpose, contact Hauck Mfg. Co.
HAUCK MANUFACTURING CO.,
2/12
PBG
PACKAGED GAS BURNER
P.O. Box 90 Lebanon, PA 17042-0090 717-272-3051
www.hauckburner.com
WARNING
Fax: 717-273-9882
INSTRUCTIONS
Page
2
5
6
10
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11
PBG -9
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Summary of Contents for Hauck PBGII
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Page 1: Table Of Contents
M. Recommended Spare Parts………………………………………………... 14 These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude covering every possible contingency. -
Page 2: General Information
WARNING This equipment is potentially dangerous with the possibility of serious personal injury and property damage. Hauck Manufacturing Company recommends the use of flame supervisory equipment and fuel safety shut-off valves. Furthermore, Hauck urges rigid adherence to National Fire Protection Association (NFPA) standards and insurance underwriter’s requirements. -
Page 3: Capacities
3. Flame lengths are based on the straight combustor tube firing into a chamber without forced air flow. 4. For operation at altitude, consult Hauck for re-rated capacity. 5. For chambers operating above 1 inch w.c. of back pressure or vacuum, consult Hauck for re-rated capacity. - Page 4 4. For operation at altitude, consult Hauck for re-rated capacity. 5. For chambers operating above 1 inch w.c. of back pressure or vacuum, consult Hauck for re- rated capacity. 6. Minimum gas flow on the fuel-only control manifold is dependent on valve port adjustment and supply pressure.
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Page 5: Dimensions
See appropriate section PBG -3 through PBG -3.6 Dimension sheet for detailed dimensional information. E. INSTALLATION 1. The Hauck PBG burner can fire in any position. Burner and blower orientations may be adjusted to fit application constraints. Therefore, it can be installed to fire through side-walls, roofs or the bottoms of ovens, dryers, or furnaces. -
Page 6: Electrical Power Supply
A rain hood or other suitable protection is recommended for burners installed in areas of direct rain or snow exposure. 7. If the Hauck PBG burner is to be operated within an enclosed area, verify that an adequate fresh air supply is available to supply combustion air to the burner. -
Page 7: Gas Supply
Failure to do so may result in unsafe conditions and may violate local or national codes. For multiple burner installations, consult Hauck for the design of a common pre-piped gas manifold. If supplied via third party, confirm that the gas supply pressures to the individual burners are within the 20 to 55 in.w.c. -
Page 8: Initial Setup
Opticord adapter, (P/N 74960437) a laptop computer, and a free software package. A third-party actuator may be used, and Hauck supplies a universal connection kit. Operationally, the actuator must control the valve in the same manner, and be able to provide the same ignition point. - Page 9 Page 9 PBG -9 2. Gas Ratio Regulator The gas ratio regulator proportions gas flow through the burner relative to the burner air pressure. Adjusting the bias of the regulator can increase or decrease the ratio of gas to the burner air. The bias adjustment is located below the valve body on the VAG regulator, or under the cap on the GIK regulator stem.
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Page 10: Ignition
Page 10 PBG -9 3. Fuel-Only Control The Linear Flow Control Valve, LFC, is used for the fuel-only control manifold. The valve is directly coupled to an IC40 actuator, which is controlled by a 4-20 mA input signal. The LFC flow characteristic can be adjusted by biasing the valve piston. Additionally, this manifold has an adjustable high fire limiting valve and a orifice meter to measure fuel flow. -
Page 11: Flame Monitoring
If standard full wave coil ignition transformer is used along with the UV flame scanner, provisions must be made to eliminate the possibility of the ignition transformer falsely satisfying the UV scanner. Hauck designed flame supervisory panels eliminate this potential problem by timing out the spark igniter after the trial for ignition period. - Page 12 Page 12 PBG -9 L. MAINTENANCE (Continued) BLOWER MOTOR REPLACEMENT WARNING Local and national codes and standards should be strictly adhered to. Exposure to energy sources including potential electrical, kinetic rotating mass and combustible fuels will be encountered during this procedure outlined below. Applicable Lock Out/Tag Procedures should be followed to prevent fire, explosion, property damage, severe personal injury, or even death.
- Page 13 Page 13 PBG -9 IMPORTANT When replacing the blower motor, it is important to note that the PBGII 300-1000 size burners are designed for and should be equipped with either: Single Phase Motor = 1/3HP-T-3600RPM, 110-220V/1ph/60Hz, frame-56C , or Three Phase Motor = 1/3HP-T-3600RPM, 230-460V/3ph/60Hz, frame-56C Replacement motor must meet these specifications to insure proper functionality of the system.
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Page 14: Recommended Spare Parts
Page 14 PBG -9 11. Prior to restarting the burner system refer to the following sections: Section H – Initial Setup, Section I – Ignition, Section J – Operation, Section L – Maintenance. Figure 4. Blower Assembly M. RECOMMENDED SPARE PARTS ITEM DESCRIPTION QTY.
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