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DuraMAC
WATER PRESSURE BOOSTER SYSTEM
Manual - Variable Speed Booster Systems
Simplex
This equipment is intended for installation by technically qualified personnel. Failure to install it in compliance with
national and local electrical codes and with motor suppliers recommendations, may result in electrical shock or fire
hazard, unsatisfactory performance, and equipment failure.
Serious or fatal electrical shock may result from failure to connect the motor, control enclosures, metal plumbing, and all
other metal near the motor or cable, to the power supply ground terminal using wire no smaller than motor cable wires. To
reduce risk of electrical shock, disconnect power before working on or around the water system.
WARNING:
It is unlawful in CALIFORNIA & VERMONT (effective 1/1/2010); MARYLAND (effective 1/1/2012); LOUISIANA (effective 1/1/2013) and the UNITED STATES OF
AMERICA (effective 1/4/2014) to use any product in the installation or repair of any public water system or any plumbing in a facility or system that provides water for human
consumption if the wetted surface area of the product has a weighted average lead content greater than 0.25%. This prohibition does not extend to service saddles used in
California, Louisiana or under USA Public Law 111-380.
cause cancer and birth defects or other reproductive harm. For more information go to: www.P65Warnings.ca.gov.
800.292.2737 | FAX 800.832.9296 | pumps@aymcdonald.com | ayboosters.com
3/18
3210-552
TM
Vertical Multi-Stage Centrifugal Pumps
Duplex
ATTENTION!
Important information for installers of this equipment!
WARNING!
WARNING:
This product can expose you to chemicals including lead, which is known to the State of CALIFORNIA to
Installation and Operating Instruction
Triplex
1
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Summary of Contents for MCDonald DuraMAC SIMPLEX
- Page 1 Installation and Operating Instruction DuraMAC Vertical Multi-Stage Centrifugal Pumps WATER PRESSURE BOOSTER SYSTEM Manual - Variable Speed Booster Systems Simplex Triplex Duplex ATTENTION! Important information for installers of this equipment! This equipment is intended for installation by technically qualified personnel. Failure to install it in compliance with national and local electrical codes and with motor suppliers recommendations, may result in electrical shock or fire hazard, unsatisfactory performance, and equipment failure.
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Page 2: Table Of Contents
Table of Contents 1. Installation ................................2 1.1 Mechanical ..............................3 1.2 Electrical ..............................3 1.3 Priming .................................3 2. Programming Functions ............................4 2.1 Getting Started .............................4 2.2 Home Screen ..............................4 2.3 Change Setpoint ............................5 2.4 Alarms and Faults ............................5 2.5 How to Change Parameters ..........................5 2.6 Start / Draw Down Level ..........................6 2.7 Sleep Boost ..............................6 2.8 Automatic Restart ............................6... -
Page 3: Mechanical
1.1 Mechanical Do not lift pump system by the motor eyebolts or the intake/outlet manifolds. Use lifting straps suitable for the system weight. Straps should be secured around the pump or system base. Use Caution. The booster system must be installed in a well ventilated area without excess dust or moisture. The booster system should be bolted directly to the floor using the supplied base holes. -
Page 4: Programming Functions
2. Programming Functions 2.1 Getting Started The Yaskawa iQpump 1000 drive features powerful software combined with an internal PLC to deliver multiple features that are designed help protect the drive, pump, motor, and entire pumping system. While many of these features are factory programmed and set, many features depend on the specific pumping application and may be required to be set during install. -
Page 5: Change Setpoint
2.3 Change Pressure Set Point Return to the Home Screen. Press , and Setpoint 1 (Q1-01) should be displayed on screen. Use to scroll to the correct digit and to change the setpoint value. Press to save the value and to return to the home screen. -
Page 6: Start / Draw Down Level
2.6 Start / Draw Down Level The start/draw down level is the value at which the system will start the pumps to build pressure. This allows the system to sleep longer and prevent excessive cycling. If (P1-04) is positive, the system will start when the discharge pressure falls below this absolute value (P1-04) and after a delay (P1-05) has elapsed. -
Page 7: High Discharge Pressure
2.9 High Discharge Pressure When the discharge feedback signal rises above the high feedback detection level (P1-11) for a specified time (P1-12), the system will respond based on the actions in (P1-13). By default, the drive will fault (P1-13) if the pressure rises above 150 psi (P1-11) for longer than 5 seconds (P1-12). The drive will attempt to restart (L5-41) if the pressure falls below the high feedback level. -
Page 8: Low Suction Pressure
2.11 Low Suction Pressure When the suction feedback signal falls below the minimum suction setpoint (Q5-03), the system will respond by slowing down the pump to maintain incoming pressure. If the suction pressure continues to fall below the minimum suction pressure (Q5-04) for a specified time (Q5- 05), the system will respond by going to sleep. -
Page 9: Backup Parameters
Copies parameters from the Digital Operator Keypad and writes Op>Inv Write them to the drive as the active parameters 2.13 Reset Parameters to Factory Default To reset parameters to the A.Y. McDonald factory default, set parameter (A1-03) to 1110: User Initialize Parameter Value Name... -
Page 10: Troubleshooting
3. Troubleshooting General Troubleshooting Problem How To Check Solution iQpump is on AUTO, green LED is iQpump is sleeping. System demand is low. Once the outlet pressure has fallen below blinking, pump is not running. the start/draw down level, the iQpump will start the pump. Water is leaking from around Turn system off. -
Page 11: Wiring Diagrams
4. Wiring Diagrams The attached wiring diagrams show the electrical connections for various DuraMAC Variable Speed Booster Systems. Select the proper wiring diagram for the model you are installing. These wiring diagrams show factory installed wiring and are used for reference only. Use appropriate supply wire size for the rated current, voltage, and length of wire. -
Page 12: Duplex 230V Single Phase
4.2 Duplex 230V Single Phase 800.292.2737 | FAX 800.832.9296 | pumps@aymcdonald.com | ayboosters.com 3210-552 3/18... -
Page 13: Simplex 230V Three Phase
4.3 Simplex 230V Three Phase SIMPLEX 230V THREE PHASE 3 - 10 HP Wire Size Notes: Supply Motor FUSES 1) Time Delay Fuses (See Chart) 10 GA 10 GA 17.5A CC 2) Shielded Transducer Cables 10 GA 10 GA 30A CC 3) Supply Wire (See Chart) 8 GA 8 GA... -
Page 14: Duplex 230V Three Phase
4.4 Duplex 230V Three Phase 800.292.2737 | FAX 800.832.9296 | pumps@aymcdonald.com | ayboosters.com 3210-552 3/18... -
Page 15: Triplex 230V Three Phase
4.5 Triplex 230V Three Phase 800.292.2737 | FAX 800.832.9296 | pumps@aymcdonald.com | ayboosters.com 3/18 3210-552... -
Page 16: Simplex 460V Three Phase
4.6 Simplex 460V Three Phase SIMPLEX 460V THREE PHASE 3 - 10 HP Wire Size Notes: Supply Motor FUSES 1) Time Delay Fuses (See Chart) 10 GA 10 GA 15A CC 2) Shielded Transducer Cables 10 GA 10 GA 15A CC 3) Supply Wire (See Chart) 10 GA 10 GA... -
Page 17: Duplex 460V Three Phase
4.7 Duplex 460V Three Phase 800.292.2737 | FAX 800.832.9296 | pumps@aymcdonald.com | ayboosters.com 3/18 3210-552... -
Page 18: Triplex 460V Three Phase
4.8 Triplex 460V Three Phase 800.292.2737 | FAX 800.832.9296 | pumps@aymcdonald.com | ayboosters.com 3210-552 3/18... - Page 19 Notes 800.292.2737 | FAX 800.832.9296 | pumps@aymcdonald.com | ayboosters.com 3/18 3210-552...
- Page 20 Notes 800.292.2737 | FAX 800.832.9296 | pumps@aymcdonald.com | ayboosters.com 3210-552 3/18...
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