*Tekton Tool Carts are available with or without panels and with zero, one, two, or three drawers. PARTS LIST Some parts quantities vary depending on the specific cart you ordered. Bottom Assembly (pages 5–8) Bottom Pan (1x) Locking Caster (2x)
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INFORMATION ABOUT YOUR CART LOADING • The drawer capacities shown here refer to drawer slide Top Pan 200 lb. function, the ability of the drawer slides to move while bearing weight. DO NOT RELY ON THESE CAPACITIES Bottom Pan 200 lb. ALONE TO AVOID TIPPING.
TOOL CART ASSEMBLY TOOL CART ASSEMBLY Bottom Assembly Scan to watch the Bottom Assembly steps in this video.
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STEP 1: Attach all casters to bottom pan Bottom Pan (1x) Locking Caster (2x) Caster (2x) 7/16 Inch Locking Nut (16x) Cart Progress 7/16 Inch Deep 6-Point Socket 3/8 Inch Drive Ratchet (not included) Rest bottom pan upside down on a soft surface. Attach all casters. Attach locking casters on the same side.
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STEP 2: Insert all leg posts Leg Post (4x) Unscrew plugs from each corner Cart Progress protector and remove corner protectors. Assemble the tool cart on a clean, level, hard, and smooth surface. Leg posts have an interior and exterior piece. Insert each leg post so that it STRADDLES the pan edge. Arrows point up.
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STEP 3: Secure leg posts and attach corner protectors to bottom pan Bottom Corner Protector (4x) T25 Flat Cap Torx Screw (8x) ® T25 Button Cap Torx Screw ® T25 Long Torx Bit Socket ® (8x) 3/8 Inch Drive Ratchet (not included) Cart Progress T25 Torx High-Torque Screwdriver...
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If your cart doesn’t have panels and drawers, skip to Top Assembly (page 17). Panel + Drawer Assembly Scan to watch the Panel + Drawer Assembly steps in this video.
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STEP 4: Attach back panel and side panels to leg posts Back Panel (1x) Side Panel (2x) T25 Button Cap Torx Screw ® T25 Torx High-Torque Screwdriver ® (4x per panel) Cart Progress Use 4 screws to attach the back panel with arrows pointing up. Holes are not threaded.
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STEP 5: Bend in leg post tabs for drawer locking mechanism STEP 2: Insert all leg posts 1/4 Inch Slotted Screwdriver (not included) Only bend in tabs on the FRONT RIGHT leg post. Bend in tabs to a full 90 degrees, as shown. First drawer Second drawer Third drawer...
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STEP 6: Attach all brackets to cart Bracket - Left (1x per drawer) Bracket - Right (1x per drawer) T25 Button Cap Torx Screw ® T25 Torx High-Torque Screwdriver ® (4x per bracket) Cart Progress Front right leg Right bracket Note arrow orientation on brackets.
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STEP 7: Remove rails from slides Slide with Rail - Left (1x per drawer) Slide with Rail - Right (1x per drawer) For safer shipping, the slides and rails come assembled. In this step, they need to be disassembled before being attached to the brackets in Step 8.
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STEP 8: Attach slides to brackets Slide ONLY - Left (1x per drawer) Slide ONLY - Right (1x per drawer) Attach ONLY the slides to the brackets. Cart Progress Front left leg Insert back tab into groove and slide it into place. Slide Align tab with hole.
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STEP 9: Attach rails to drawer(s) Rail ONLY - Left (1x per drawer) Rail ONLY - Right (1x per drawer) Drawer (1–3x) Attach ONLY the rails to the drawer(s). Rails extend past the back of the drawer. Insert back tab into groove and slide it into place. Align tabs just below holes and slide up.
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STEP 10: Slide in drawer(s) Drawer (1–3x) Cart Progress Complete steps 7–9 for all brackets before inserting drawers. If the drawers don’t slide in easily, ensure that the front legs are pointing straight up, not bent outward.
Top Assembly Scan to watch the Top Assembly steps in this video.
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STEP 11: Remove corner protectors and set top pan into place Top Pan with Lid (1x) For safer shipping, the top pan is shipped with corner protectors attached. In this step, they need to be removed before setting the top pan in place. Rest top pan on a soft surface.
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STEP 12: Reattach corner protectors Top Corner Protector - A (2x) Top Corner Protector - B (2x) T25 Flat Cap Torx Screw (4x) ® T25 Torx High-Torque Screwdriver ® Cart Progress Slide corner protectors onto corners and twist into place. Slide Twist With the lid open, insert 4 screws into front and back of pan, as shown.
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STEP 13: Insert cylinder mounts Cylinder Mount - Left (1x) Cylinder Mount - Right (1x) T25 Flat Cap Torx Screw (4x) ® T25 Long Torx Bit Socket ® 3/8 Inch Drive Ratchet (not included) Cart Progress Slide cylinder mounts onto existing screws. Add 4 remaining screws.
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STEP 14: Attach cylinders onto cylinder mounts Cylinder (2x) Snap both cylinders onto the balls inside the pan. Cart Progress Snap! Snap both cylinders onto the balls attached to the lid. Snap!
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STEP 15: Insert liners Pan Liner (1x) Drawer Liner (1x per drawer) Pan Liner (1x) Cart Progress ASSEMBLY COMPLETE...
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ADDITIONAL TOOL CART COMPONENTS AVAILABLE ON TEKTON.COM DRAWERS Drawer (Carbon) #ORG69101 Drawer (Red) #ORG69201 Drawer (White) #ORG69301 PANELS Side Panel, Solid (Carbon) #ORG69102 Side Panel, Solid (Red) #ORG69202 Side Panel, Solid (White) #ORG69302 Side Panel, Pegboard (Carbon) #ORG69103 Side Panel, Pegboard (Red)
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