Thermo Electron NESLAB System III Installation-Operation- Installation-Operationbasic Service

Heat exchanger

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NESLAB
NESLAB
NESLAB
NESLAB
NESLAB
S S S S S ystem III
ystem III
ystem III
ystem III
ystem III
Heat Exchanger
Heat Exchanger
Heat Exchanger
Heat Exchanger
Heat Exchanger
Thermo Manual P/N U00678 Rev. 08/19/05
Installation-Operation-
Installation-Operation-
Installation-Operation-
Installation-Operation-
Installation-Operation-
Basic Service
Basic Service
Basic Service
Basic Service
Basic Service
Visit our Web site at:
http://www.thermo.com/tc
http://www.thermo.com/tc
http://www.thermo.com/tc
http://www.thermo.com/tc
http://www.thermo.com/tc
Product Service Information, Applications
Notes, MSDS Forms, e-mail.
Voice Info: (800) 258-0830

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Summary of Contents for Thermo Electron NESLAB System III

  • Page 1 NESLAB NESLAB NESLAB NESLAB NESLAB S S S S S ystem III ystem III ystem III ystem III ystem III Heat Exchanger Heat Exchanger Heat Exchanger Heat Exchanger Heat Exchanger Thermo Manual P/N U00678 Rev. 08/19/05 Installation-Operation- Installation-Operation- Installation-Operation- Installation-Operation- Installation-Operation- Basic Service Basic Service...
  • Page 2 (512) 459-2167 United Kingdom Fax : (512) 459-1731 Tel : +44 1606 548749 Fax : +44 1606 548712 © 2005 Thermo Electron Corp. 623-2087 All rights reserved. This document is for informational purposes only and is subject to change without notice.
  • Page 3: Table Of Contents

    System III Liquid to Liquid Heat Exchanger Instruction and Operation Manual Table of Contents PREFACE Compliance .................... 3 WEEE Compliance ................. 3 Unpacking ....................4 Warranty....................4 NES-care ....................4 After-sale Support ................... 4 Feedback ....................4 SECTION I Safety Warnings ....................
  • Page 4 SECTION V Maintenance& Service Service Contracts ................... 15 Pump Strainer ..................15 Facility Water Strainer ................15 Algae ...................... 16 Configuration ................... 16 Voltage Selection ................... 16 Pressure Relief Valve ................16 Fault Interlock Contact ................17 Fuses ..................... 17 Phase Rotation ..................
  • Page 5: Preface

    This product is required to comply with the European Union’s Waste Electrical & Electronic Equipment (WEEE) Directive 2002/96/EC. It is marked with the following symbol: Thermo Electron has contracted with one or more recycling/disposal companies in each EU Member State, and this product should be disposed of or recycled through them. Further information on Thermo Electron’s compliance with these Directives, the recyclers in your...
  • Page 6: Unpacking

    After-sale Support Thermo Electron Corporation is committed to customer service both during and after the sale. If you have questions concerning the operation of your unit, contact our Sales Department. If your unit fails to operate properly, or if you have questions concerning spare parts, contact our Customer Service Department.
  • Page 7: Warnings

    Section I Safety Warnings Performance of installation, operation, or maintenance procedures other than those described in this manual may result in a hazardous situation and may void the manufacturer's warranty. Observe all warning labels. Never remove warning labels. Never operate damaged or leaking equipment. Always turn off the unit and disconnect the line cord from the power source before performing any service or maintenance procedures, or before moving the unit.
  • Page 8: General Information

    Section II General Information Description Specifications Temperature Range Temperature Stability Cooling Capacity Reservoir Volume Gallons Liters Dimensions (H x W x D) Inches Centimeters Shipping Weight Pounds Kilograms...
  • Page 9 Pump Capacity...
  • Page 10: Site

    Section III Installation Site Facility Water Requirements Limit the facility water inlet pressure to less than 150 psi (10,2 Bar) and limit the facility water inlet pressure to outlet pressure differential across the System III to less than 35 psid (2,4 Bar).
  • Page 11: Electrical Requirements

    Electrical Requirements The unit construction provides protection against the risk of electric shock by grounding appropriate metal parts. The protection may not function unless the power cord is connected to a properly grounded outlet. It is the user's responsibility to assure a proper ground connec- tion is provided.
  • Page 12: Fluids

    Fluids Never use flammable or corrosive fluids with this unit. Do not use automotive anti-freeze. Commercial anti-freeze contains silicates that can damage the pump seals. Use of automotive anti-freeze will void the manufacturer’s warranty. Highly distilled/deionized water, above the 3 megohm-cm region, may become aggressive and is not recommended for use with units with wetted parts other than stainless steel.
  • Page 13: Filling Requirements

    Filling Requirements Automatic Refill Device (Optional) NOTE: Flow Control Auto Restart...
  • Page 14: Start Up

    Section IV Operation Start Up...
  • Page 15: Temperature Controller

    Temperature Controller NEXT ENTER YES, NEXT ENTER NEXT ENTER NOTE: NEXT ENTER NEXT ENTER NOTE:...
  • Page 16: Setuploop

    SetupLoop NOTE: NEXT ENTER tunE CooL CooL NEXT ENTER Indc NEXT ENTER NEXT ENTER NEXT ENTER Auto NEXT ENTER NEXT ENTER Stor...
  • Page 17: Service Contracts

    Section V Maintenance & Service For personal safety and equipment reliability, the following procedure should only be performed by a qualified technician. Contact our Service Department for assistance (see Preface, After-sale Support). Service Contracts Pump Strainer Facility Water Strainer NOTE:...
  • Page 18: Algae

    Algae Configuration NOTE Voltage Selection Pressure Relief Valve...
  • Page 19: Fault Interlock Contact

    Fault Interlock Contact Fuses Phase Rotation PHEr Never remove the green ground wire. PHEr Pump Motor Overload Protector...
  • Page 20: Displaying Software Version

    Displaying Software Version 20.3 0507 left right 0000 20.3...
  • Page 21: Troubleshooting

    Section VI Troubleshooting Error Codes Power up Errors Display Indication Operating Errors Display Indication Latching Errors Display Indication...
  • Page 22: Poor Temperature Stability

    Poor Temperature Stability Service Assistance BOM number Serial number Voltage of unit Voltage of power source Temperature at which the problem occurs Temperature, pressure and flow rate of cooling water supply Software Version Parts List BOM number Serial number...
  • Page 24: Front View

    Front View L I Q U I D / L I Q U I D SYSTEM III H E A T E X C H A N G E R 3¼ 2½ 9¾ 15¾ Rear View...
  • Page 25: Large Volume Units

    Large Volume Units...
  • Page 27: Appendix

    Appendix Water Quality Standards Permissible (PPM) Desirable (PPM) and Recommendations Microbiologicals (algae, bacteria, fungi) Inorganic Chemicals Calcium <40 <0.6 Chloride <250 <25 Copper <1.3 <1.0 Iron <0.3 <0.1 Lead <0.015 Magnesium <12 <0.1 Manganese <0.05 <0.03 Nitrates\Nitrites <10 as N Potassium <20 <0.3...
  • Page 28 WARRANTY...

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