EDP -C2 Installation Manual

Electronic controller

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EDP-C2
ELECTRONIC CONTROLLER
CONTRÔLEUR ÉLECTRONIQUE
EDP CONCEPTION
EDPCONCEPTION.COM
1

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Summary of Contents for EDP EDP-C2

  • Page 1 EDP-C2 ELECTRONIC CONTROLLER CONTRÔLEUR ÉLECTRONIQUE EDP CONCEPTION EDPCONCEPTION.COM...
  • Page 2: Table Of Contents

    Table of Contents Introduction page 3 Installation page 4 Controller Properties page 5 System Hook-up Diagram page 7 Programming page 8 Fuse Replacement page 10 Generator connection page 11 Conductor Size and Fuse Notification page 12 Pulley Size page 13 Number of Belts to Use page 14 Alarm Display...
  • Page 3: Introduction

    Introduction  EDP-C2 consists of a complete electronic concept which allows a greater control of the working parameters resulting in increasing the lifespan of the generator and the electromagnet.  The controller is easy to install. It only needs a few connections and it is pre programmed and ready to use.
  • Page 4: Installation

    INSTALLATION For new installation see page 13 For existing installations no pulley calculations are required Important notice: The installation must be carried out by qualified personnel, voltages can reach 300VDC. Installation must be of professional quality. The controller is isolated from the battery he have an isolator inside,follow the connection diagram. Fix the main casing to a solid surface.
  • Page 5: Controller Properties

    Controller Properties  The EDP-C2 is activated with 24v manual command instead of traditional 230v therefore making it safer for the operator. He have is own control voltage.  If the electromagnet wires disconnect the controller will automatically lower the voltage close to 0 VDC within less than 0.5 seconds to help protection of both...
  • Page 6 Working with the Controller Manual Drop with one button mode 1- Press briefly on the command button for less than 0.5 seconds and the controller will activate the electromagnet. 2- Each time that you briefly apply the command button, the controller will reactivate the High Tension for a time determined by the parameter ``T-High Tension’’.
  • Page 8: Programming

    Programming Hold the right arrow for a second. With the help of the arrows enter code 42 for the main parameters and code 72 for auxiliary input and output.  Press on the right arrow. Use the right arrow to scroll through the parameters. ...
  • Page 9 Parameter description Default values on far right(..)  Language Select language-------------------------------------------------------------- (English)  High Tension Tension in electromagnet at time of high tension-------------------------- 220VDC to 300VDC (240VDC)  T-High Tension Time in which High Tension will be active------------------------ 5 to 15 s (6s) ...
  • Page 10: Fuse Replacement

     TB IN MODE -NIL set one button mude. -DROPING NC drop when open. -DROPING NO drop when close. (NO) is more safe than (NF). DEFAULT IS NIL  TB OUT MODE -HYDRAULIC VALVE output go on at load mode With a minimum time between 0 to 255 seconds.
  • Page 12: Conductor Size And Fuse Notification

    Conductor Size and Fuse Notification The power conductors must be of proper size to resist the load. Use following table for conductor size: 0-20 20-30 30-45 10mm 45-75 16mm 76-125 25mm Important Notice The two power fuses D type are critical and must be well calibrated in regard to the generator used.
  • Page 13: Pulley Size

    Pulley Size for maximum power The RPM must be 15% faster than the spec on generator To reach 250 volt at the output . New Installations  1800 rpm generators 180 vdc field Power pulley diameter/2100RPM X (Max motor RPM) Equal generator pulley .
  • Page 14: Alarm Display

    Generator Power in KW Number of Belts 10-15 KW 15-33 KW 33-35 KW Memory Alarm Display Up to 20 alarms are memorized. Pressing and holding the bottom arrow for 1 second will allow you to visualize all memorized alarms. Use the bottom arrow to visualize the oldest alarms and the upper arrow to visualize the most recent alarms.
  • Page 15: Message

    MESSAGE The digital indicator will display controller abnormalities as help indicators. However verify abnormality indications for proper cause. List of possible abnormalities: 1.>WIRE DISCONNEC Check magnet connection " " 1.> OR FUSE BLOW Check the tow power fuse " " After this alarm the power off is requested.
  • Page 16: Trouble Shooting

    Trouble Shooting Problems frequently encountered Proper Voltage is not reached or Causes bad magnetisation or demagnetisation -Slipping Belts -Low RPM -Bad Connection(s) -Generator is too small -Faulty Brushes -Insufficient Voltage -Electronic circuit Fuses. The voltage is good but there is a lack of amperage or the electromagnet does -A bad connection not lift enough material.
  • Page 17 Signalling Lamps and Description 1-Manual Command 2-IGBT Positive 3-IGBT Negative 4-PWM Active 5-Cycle 6-Enter(IN) 7-V OUT>0 VOLTS 8-OUT V=Positive armature voltage v=Negative armature voltage A=Positive Amperage a=Negative Amperage F=Field voltage Positive f=Field voltage negative...
  • Page 18: Warranty

    EDP CONCEPTION PRODUCT WARRANTY EDP Conception warrants that the EDP product you have purchased shall be free of any defects in parts and workmanship if used under normal operating conditions for a period of one (1) year from the date of purchase. This warranty shall run only to the original purchaser when purchased from an authorised EDP Dealer.
  • Page 19 Service instructions: Call your EDP authorised dealer to receive a Request for Service (RS) number before shipping. Be sure to check your entire system before shipping your unit. Units received that are in good working condition, will be returned with a service fee to cover inspection and return shipment.
  • Page 20: Security Warning

    Important Notice Security Warning The controller is only a portion of the electro mechanic lifting system and electromagnet therefore precautions must be taken around the system by the user to ensure the safety of all users and workers. In this type of system a bad wire, bad fuse, generator malfunction, or other may cause the load to suddenly drop and cause serious injuries and even death.
  • Page 21: Value Notification Table

    EDP-C2 Value Notification Table Maximum value achieved during the first 4 seconds Value achieved after 10 seconds Generator Manufacture Model Armature Voltage Field Voltage Electromagnet Manufacture Model Volt Diameter...

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