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TECHNICAL DELIVERY DATE:
INVOICE NUMBER:
NAME:
STAMP AND SIGNATURE:
NAME
:
ADDRESS
:
MODEL:
MANUFACTURED DATE:
SERIAL NUMBER:
Warranty issues will only be address if this certificate is properly
filled-out at the time of delivery by technician. This certificate must be
presented with every warranty claim, along with the sales invoice.
WARRANTY CERTIFICATE
(
CLIENT'S COPY)
DEALERSHIP INFORMATION
CLIENT INFORMATION
PURCHASED UNIT INFORMATION
IMPORTANT!
/
/
PHONE:
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Summary of Contents for Stara TORNADO 600MD
- Page 1 WARRANTY CERTIFICATE CLIENT’S COPY) TECHNICAL DELIVERY DATE: INVOICE NUMBER: DEALERSHIP INFORMATION NAME: STAMP AND SIGNATURE: CLIENT INFORMATION NAME PHONE: ADDRESS PURCHASED UNIT INFORMATION MODEL: MANUFACTURED DATE: SERIAL NUMBER: IMPORTANT! Warranty issues will only be address if this certificate is properly filled-out at the time of delivery by technician.
- Page 3 TECHNICAL DELIVERY TERMS (this form must be completed by the technician and sent to stara) INVOICE No.: DELIVERY DATE TECHNICIAN/DELIVERY AGENT: CUSTOMER DATA NAME: PHONE No.: OPERATOR(S) NAME(S): ADDRESS: PURCHASED PRODUCT DATA MODEL: MANUFACTURED DATE ADDITIONAL INFORMATION We declare that the implement referenced in this document, is being delivered under normal conditions of use, as described and, with the various adjustments and instructions.
- Page 5 Instructions for Warranty Claims Technical Delivery A) Stara, claims the right of a Technical Delivery to the original owner/purchaser of the equipment, touching on the following items like: assembly, adjustments, operations, maintenance and warranty. B) The owner of the machine should designate one or more operators to be trained.
- Page 6 Also not inclusive are: tires, inner tubes, electrical and electronic equipment, batteries, engine, starter motor, alternator, fuel injection pump, these again are not inclusive of Stara's warranty since they have specific manufacturer's warranty on each of said components. Other charges or expenses such as: transportation or travel expenses, towing...
- Page 7 Besides the instruction manual, the users of Stara products can call the nearest authorized dealership to obtain any needed assistance. The dealership, by its own merit, can seek information and assistance from the After-Sales Department at Stara, whenever a difficult situation presents itself, or the need arises to resolve any problems.
- Page 8 REPLACEMENT PARTS Parts replacement should only be done using original parts from Stara, the which , besides preserving the warranty rights as a consumer, will not compromise the operation and the maintenance of the equipment. PROJECT MODIFICATIONS Stara S/A reserves the right to introduce project modifications of its products for the end of its improvements or refinement, regardless of any obligations to upgrade any previously manufactured equipment.
- Page 9 Constant Evolution TORNADO 600MD MONO DISC SPREADER INSTRUCTION AND PARTS MANUAL STARA S.A. - Agricultural Machinery and Implements Industry AV. STARA, 519 Não-Me-Toque,RS - Brazil CEP 99470-000 Phone/Fax:+55 54 3332-2800 e-mail: stara@stara.com.br Home page: www.stara.com.br Jan./2011 - Rev. 03...
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Page 11: Table Of Contents
..................06 IDENTIFICATION PLATE ................06 3 - TECHNICAL SPECIFICATIONS..............07 4 - SAFETY MEASURES...................07 5 - TORNADO 600MD ASSEMBLY..............08 6 - MOUNTING AND ADJUSTMENTS...............09 6.1 - Hooking-up Implement to Tractor............09 6.2 - Drive-shaft Mounting................11 6.3 - Adjustment and Procedures..............12 6.3.1 - Rate Adjustments................12 6.3.2 - Product Placement Positioning.............12... - Page 12 TABLE OF CONTENTS 10.3 - Lubrification..................29 10.3.1 - Recommended Oils..............29 10.3.2 - Recommended greases..............30 10.3.3 - Special Precautions..............30 10.3.4 - Storage..................30 11 - PARTS CATALOG ..................31 11.1 - TORNADO 600 MD MAJOR ASSEMBLY ...........31 11.2 - TORNADO 600 MD SUB-ASSEMBLIES ..........32 11.3 - FASTENER PKG ASSY-TORNADO 600 MD...
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Page 13: Introduction
The distribution is done by a single disc, with 4 adjustable vanes, which allows for different densities, granularity and work rows. The Tornado 600MD is hooked-up to a tractor on the three point hydraulic system, with pins of categories I and II, and activated by the PTO. -
Page 15: Main Components
This information is fundamental in the traceability of the machine during its life cycle. The ID plate is placed on the chassis of the implement. STARA S.A. IND. DE IMPLEMENTOS AGRÍCOLAS NÃO-ME-TOQUE - RS BRASIL MOD.:... -
Page 16: Technical Specifications
- Lubrication points .......... 2 4 - SAFETY MEASURES The Tornado 600MD is a simple implement which does not pose high risks to the operator, still it is important to observe certain safety measures, such as: a) When hitching the implement, remember to place the locking pins on the 3- point hitches;... -
Page 17: Tornado 600Md Assembly
5 -TORNADO 600MD ASSEMBLY To lessen the implement’s transportation volume, the reservoir and the portal opening lever leave the factory disassembled from the chassis, and will be mounted in the field. The reservoir is mounted to the chassis using 3 reinforced plates, which can be easily removed for cleaning. -
Page 18: Mounting And Adjustments
2nd) Hook-up the implement onto to the 3-points of the tractor hydraulic system. The mounting pins of the Tornado 600MD where made for two types of categories I and II (Figure 05). ATTENTION! It is important that the arms of the 3rd point and of the two side braces (Figure 06), should be adjusted with the maximum slackness of 5 cm, so that these items will not interfere with the tractor’s tires. - Page 19 Cat. II = Ø 28 max. 5 cm Cat. I = Ø 22 Figure 05 Figure 06 Figure 07 Figure 08...
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Page 20: Drive-Shaft Mounting
6.2 - Drive-Shaft Mounting Raise the implement until the drive-shaft reaches the same height of the tractor’s PTO (Figure 08). Place half of the drive-shaft on the side of the implement, and the other half of the PTO, placing them side-by-side, to adjust their length. If the drive-shaft is too long, cut the tube to the same length (Figure 09). -
Page 21: Adjustment And Procedures
- Overlapping between runs (item 6.3.4). 6.3.1 - Rate Adjustment The Tornado 600MD has a lever which allows the operator to run or interrupt a job application. The lever has as its function, the means to open or close the product distribution slide-gate using the feeder plate (Figure 12). - Page 22 1- Remove the feeder plate locking pin(Figure 12); 2- Turn the racquet adjustment screw (Figure 12); 3- If the distribution is greater to the left, spin the racquet to the right, if the distribution is greater to the right, spin the racquet to the left, doing it in such a way that the fanning-out of the product is centered with the tractor’s travel line (Figure12);...
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Page 23: Vane Adjustments
6.3.3-Vane Adjustment On the distribution disc VANE there are 4 mounted vanes, POSITIONS which have 3 adjustable positions, thus allowing for the application of various products (fig.13) For the best vane positions for each product, check the rate tables. Figure 13 SPIN DIRECTION OVERLAPPING ZONE... -
Page 24: Procedure For Final Coverage
6.3.5 - Procedure for the final coverages When applying the final passes, or be it, applying the product on the extremities/edges of the working area, the Tornado 600MD has an adjustment resource which goes as follows: 1st) Turn the adjustment screw of the flow positioning disc to a side orientation, either right or left side, depending on the situation (item 6.3.2);... -
Page 25: Procedure To Confirm Rates
6.3.6 - Procedure to Confirm Distribution Rates The granularity and specific weight of the fertilizers and seeds do not always match the products listed on the rate charts. Thus, after making adjustments according to the charts, it is necessary to confirm in practice if the rates are correct. -
Page 26: Product Application Tables
7 - PRODUCT APPLICATION TABLES The following tables take into consideration the following variables: -Tractor speed (km/h); - Distribution work width (m); - Disc placement position; - Vane positioning (1st, 2nd or 3rd location); - Scale stop positioning (slide-gate opening); - Rate values in kg/ha. - Page 27 7.2 - TABLE II - Fertilizer Mix/ in-grain (05-20-30) 1030kgm Tractor Speeds Km/h Place. Scale Vane Width Point Open. Position 10,5 7.3 - TABLE III - NPK Fertilizer Mixture (05-20-30) 990kg/m Tractor Speeds Km/h Place. Scale Vane Width Point Open. Position 10,5...
- Page 28 7.4 - TABLE IV - Ammonia Sulfate 1090kg/m Tractor Speeds Km/h Place. Scale Vane Width Point Open. Positiion 27,5 21,5 17,5 37,5 7.5 - TABLE V - Triple Superphosphate (00-42-00) 1100kg/m Tractor Speeds Km/h Place. Scale Vane Width Point Open. Positiion 10,5...
- Page 29 7.6 - TABLE VI - Urea (45-00-00) 765kg/m Tractor Speeds Km/h Scale Place. Vane Width Open. Point Position 7.7 - TABLE VI I - Pre-germinated Rice(for 3 days) (IRGA-409) 660kg/m Tractor Speeds Km/h Place. Scale Vane Width Point Open. Position 42,8 37,5 33,4...
- Page 30 7.8 - TABLE VIII - Dry Rice (IRGA-409) 600kg/m Tractor Speeds Km/h Place. Scale Vane Width Point Open. Position 29,5 24,5 34,5 65,5 55,5 71,4 62,5 45,5 101,5 64,5 152,5 114,5 101,5 91,5 76,5 186,5 124,5 171,5 152,5 137,5 253,5 177,5 161,5 210,5...
- Page 31 7.10 - TABLE X - Dark Oats 540kg/m Tractor Speeds Km/h Place. Scale Vane Width Point Open. Position 7.11 - TABLE XI - Barley BR-2 710kg/m Tractor Speeds Km/h Place. Scale Vane Width Point Open Position 12,5 37,5...
- Page 32 7.12 - TABLE XII - Common Small Corn 844kg/m Tractor Speed Km/h Place. Scale Vane Width Point Open. Position 0,25 14,3 12,3 10,7 10,5 12,5 11,5 10,4 10,5 0,75 26,5 20,6 18,6 15,5 10,5 36,7 28,6 25,7 23,4 21,4 1,25 60,5 45,5 1,50...
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Page 33: Acessories - Use And Adjustments
8 - ACCESSORIES (USE and ADJUSTMENTS) The Tornado 600 MD has some accessories available, which will be necessary in certain working situations. 8.1 - Conductors used in row distribution (Deflectors) This device allows product ejection in rows. It has two side deflectors, with adjustable deflectors, which allow the product to be distributed in two rows, one for each side in relationship to the tractor travel, with distance adjustments which vary from 2 to 8 meter between each other. -
Page 34: Adjustment Of The Tornado 600 Md To Fertilize In 2 Rows
With the conductor device for row distribution already attached on the Tornado 600MD, ajust the lever stop to a position which will correspond to 6.6 kg/min. Next, verify this rate following these procedures: - Operate the implement with atleast 30 kgs of fertilizer in the reservoir;... -
Page 35: Main Components
8.2.1 - Main Components 1 - Mixer Shaft 4 - Cotter-Pin 2 - Mixer Guide 5 - Pin 3 - Mixer Blade Figure 17... -
Page 36: Protective Cap-F/Seeds(Chinese Cap)
8.3 - Protective Cap for Seeds (Chinese Hat) This accessory serves as a means to avoid the direct exposure of the seeds to friction (mainly for pre-germinated rice) using the smaller agitator inside the reservoir (Figure 18). Protective Cap for Seeds. -
Page 37: Tornado 600Md
Remove foreign objects. 10 - MAINTENANCE The Tornado 600MD requires a certain level of care: adequate maintenance, appropriate adjustments and proper storage after the job. These are factors which will contribute to the durability of the implement and its proper... -
Page 38: Daily Maintenance
The transmission box oil should be changed after the first 30 working hours; thereafter, at every 1000 hours, being that the reservoir holds 0.4 liters. With the Tornado 600MD leveled, the oil level should be check often, and refilled when necessary. - Page 39 Remove all product residue which might remain inside the reservoir; b) Wash-down the Tornado 600MD; c) Repair all paint damages, wherever it may be found; d) Bathe with oil or other types of anti-corrosives; e) Store the Tornado 600MD in a dry place, protected from the sun and rain.
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