C)
U
P
NLOADING
ALLET
1)
T o
remove
pallet
s tack,
t he
yellow
v ertical
Pallet
C ontainment
M echanism
( PCM)
l ocated
on
each
side
of
the
upper
pallet
magazine
opening
must
first
be
retracted
into
the
side
wall
pockets
a nd
l ocked
o ut
o f
t he
w ay.
2)
M anually
p ush
t he
y ellow
P CM
o n
o ne
s ide
i nto
i ts
retracted
p osition
i nside
t he
s idewall.
W hile
holding
t he
P CM
i n
t his
r etracted
p osition
w ith
o ne
h and,
p ull
t he
b lack
P CM
L OCK
O UT
l anyard
outward
w ith
t he
o ther
h and.
L ock
t he
P CM
l anyard
o nto
t he
s mall
b lack
p ost
t hat
w ill
h old
t he
PCM
in
its
retracted
position.
Be
sure
to
verify
that
the
PCM's
leading
edge
is
inset
from
the
surface
o f
t he
m agazine.
T his
e nables
t he
p allet
s tack
to
b e
r emoved
f rom
the
m agazine
without
catching
on
the
PCM.
Repeat
process
on
other
side
of
the
machine.
WARNING:
This
process
will
disable
the
pallet
magazine
safety
feature
and
may
result
in
a
less
stable
pallet
stack.
C aution
s hould
b e
e xercised
w hen
a ttempting
t o
u nload
t he
m achine.
3)
O nce
t he
p allet
m agazine
i s
c leared,
o perator
m ust
e nable
t he
P CM
a gain
b y
p ressing
i nward
o n
the
PCM
while
releasing
the
Lock
Out
lanyard
from
the
small
black
post.
Test
the
spring
loaded
PCM
t o
v erify
t hat
i t
i s
f unctioning
p roperly
a gain.
D)
R
EMOVAL
O F
A
1)
In
the
event
that
a
defective
pallet
causes
the
Dstacker
to
malfunction,
the
operator
will
need
to
r emove
t he
p allet
s tack
t o
r etrieve
t he
p roblem
p allet.
2)
U sing
a
f orklift,
r emove
t he
e ntire
p allet
s tack
E XCEPT
for
t he
b ottom
t wo
p allets,
w hich
s hould
be
l eft
i n
t he
m achine.
Be
s ure
t o
r aise
t he
p allet
s tack
s traight
u p
a bove
t he
b lack
b ase
b efore
backing
a way.
3)
I f
the
latches
are
still
caught
in
the
bottom-‐most
pallet,
lift
the
second
pallet
up
and
out
of
the
machine,
ensuring
to
clear
the
top
of
the
black
base
before
removing
it
from
the
machine
magazine.
Next
lift
the
bottom
pallet
straight
up
slowly
making
sure
the
latches
flip
upward
releasing
t he
p allet.
C lean
a rea
a nd
r epeat
t he
l oading
p rocess
a bove.
4)
If
at
this
point
it
appears
that
the
one
remaining
pallet
was
simply
jammed,
(e.g.
the
lifting
latches
w ere
c aught
o n
o ne
o f
t he
p allets'
c ross
m embers)
t ry
r aising
t he
p allet
s lightly
u ntil
t he
lifting
latches
fall
into
the
opening
between
the
top
and
bottom
pallet
boards.
Verify
that
the
latch
m echanisms
a re
a t
t he
s ame
h eight.
5)
I f
t he
p roblem
p ersists,
c ontact
Q TEK
D esign
S ervice
a t
5 19-‐453-‐1880.
M000001
Q TEK
D Stacker
G S2
-‐
I NSTALLATION
OPERATIONS
M ANUAL
M ay
2 015
M
:
AGAZINE
P
J
:
ALLET
AM
441
I ndustrial
R oad,
L ondon,
O ntario
L 5V
1 T6
Canada
Service@qtekdesign.com
www.qtekdesign.com
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