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SERVICE KIT INSTRUCTIONS
Junction Box
(4 kW Heater Only)
Split Ring Nut
Gasket Or
O-Ring
Heater Replacement
WARNING: Risk of electrical shock. If the whirlpool is equipped
with a 1.5 kW heater, there is one electrical circuit. If the whirlpool is
equipped with a 4 kW heater, two electrical circuits are used. Make sure
that both electrical circuits are turned off before servicing the whirlpool.
See "Replacing Tee Fitting" if the pressure switch tee fitting is to
NOTE:
be replaced during whirlpool circulation harness repairs. If you are not
replacing the tee fitting in the whirlpool harness, the old and new
pressure switch housings will need to be disassembled and the new
pressure switch transferred to the old housing.
1.
With the bath drained, turn all power to the unit off.
2.
Disconnect the ground wire from the heater.
3.
Disconnect the heater control cord at the J4 plug on the control.
4.
Heaters rated at 4 kW have a separate junction box to supply heater
power. Open the junction and mark the wiring before disconnecting
the 4 kW heater.
5.
Remove the heater from the suction line of the whirlpool harness.
Save the O-rings/gaskets for installation of the replacement heater.
A
1022409-9-
Heater Switch Replacement
J4 Plug
Ground Wire
Heater
Earth Ground
1022408, 1033675
Pressure Switch
Tee Fitting
Earth
Ground
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Summary of Contents for THE BOLD LOOK OF KOHLER 1022408
- Page 1 Heater Switch Replacement 1022408, 1033675 SERVICE KIT INSTRUCTIONS Pressure Switch Junction Box Tee Fitting J4 Plug (4 kW Heater Only) Split Ring Nut Gasket Or Earth Ground Wire O-Ring Ground Heater Earth Ground Heater Replacement WARNING: Risk of electrical shock. If the whirlpool is equipped with a 1.5 kW heater, there is one electrical circuit.
- Page 2 Screw Apply RTV Heater Replacement (continued) If you are not replacing the tee fitting, the old and new pressure NOTE: switch housings will need to be disassembled and the new pressure switch transferred to the old housing as shown in the above illustration. Follow the wire from the heater to the pressure switch installed in a PVC tee fitting as part of the whirlpool harness.
- Page 3 Bond in accordance with Ground (Green with national and local codes Yellow Stripe) Wire Connectors Blue From 4 kW Heater Supply Brown 60 Hz 50 Hz From Heater Brown Blue 4 kW Heater Junction Box Wiring Heater Replacement (continued) 14. Connect the 4 kW heater wiring in the heater junction box as shown in the above diagram.
- Page 4 Pressure Switch Screw Must Be Accessible Opening Must be Free of Cement Pressure Switch Housing 1” X 1” X 1” Tee Fitting Replacing Tee Fitting Determine whether or not you need to replace the pressure NOTE: switch tee fitting as part of the recirculating harness repair. If you are replacing the tee fitting use the following instructions: Follow the wire from the heater to the pressure switch installed in the 1”...
- Page 5 Interrupteur de Rechange du Chauffage 1022408, 1033675 INSTRUCTIONS POUR L’INSTALLATION DU JEU Interrupteur à Pression Boîte de jonction (Chauffage de 4 Raccord en T Prise J4 kW Seulement) Anneau d’Assemblage Ouvert Joint ou Joint Prise de Conducteur Torique Terre de Terre...
- Page 6 Posez du RTV Remplacement du Chauffage (continuation) Si vous ne remplacez pas le raccord en T, les logements du REMARQUE : vieil et du nouvel interrupteur à pression devront être désassemblés et le nouvel interrupteur à pression devra être transféré dans le vieux logement, comme indiqué...
- Page 7 Raccordez en accord avec les Terre (Vert avec codes nationaux et locaux. Rayures Jaunes) Câbles Connecteurs Bleu Chauffage de 4 kW Alimentation Marron Depuis le 60 Hz 50 Hz Chauffage Marron Bleu Boîte de Jonction du Câblage du Chauffage de 4 kW Remplacement du Chauffage (continuation) 14.
- Page 8 Les Vis Doivent L’Ouverture Doit Ê tre Ê tre Accessibles Libre de Toutes Colles L’Ogement de l’Interrupteur à Pression Raccord en T de 1” X 1” X 1” Remplacement du Raccord en T Déterminez si vous devez, ou ne devez pas changer le REMARQUE : raccord en T de l’interrupteur à...
- Page 9 Reemplazo del interruptor del calentador 1022408, 1033675 INSTRUCCIONES DEL JUEGO DE REPUESTO Interruptor de presión Caja de empalmes Punto de (Calentador de 4 Conexión en T conexión J4 kW solamente) Tuerca de anillo dividida Empaque o Cable de tierra Puesta a...
- Page 10 Tornillo Aplique sellador RTV (Vulcanizado a temperatura ambiente) Reemplazo del calentador (continuación) Si no va a reemplazar la conexión en T, será necesario desmontar NOTA: los alojamientos antiguos y nuevos del interruptor de presión y transferir el interruptor de presión nuevo al alojamiento antiguo, tal y como se ilustra más arriba.
- Page 11 Conecte conforme a los Toma de tierra (verde có digos nacionales y locales. con raya amarilla) Conectores de cable Azul Desde el calentador de 4 kW Suministro Marrón 60 Hz 50 Hz Desde el calentador Marrón Azul Cableado de la caja de empalmes del calentador de 4kW Reemplazo del calentador (continuación) 14.
- Page 12 El tornillo debe La abertura del interruptor estar accesible de presió n no debe estar cubierta de cemento Alojamiento del interruptor de presión Conexión en T de 1” X 1” X 1” Reemplazo de la conexión en T Decida si necesita reemplazar o no la conexión en T del interruptor NOTA: de presión como parte de la reparación de las tuberías de recirculación.
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