TE RBK-X1 Customer's Manual
  1. Manuals
  2. Brands
  3. TE Manuals
  4. Industrial Equipment
  5. RBK-X1
  6. Customer's manual

TE RBK-X1 Customer's Manual

Heat shrink machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Customer Manual
RBK-X1 / RBK-X1C
Operating manual no.
Language:
Rev:
Heat Shrink Machine
409-35022
English
B
1 P a g e
| 1
Page | 1
111

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RBK-X1 and is the answer not in the manual?

Questions and answers

Summary of Contents for TE RBK-X1

  • Page 1 1 P a g e Page | 1 Customer Manual RBK-X1 / RBK-X1C Heat Shrink Machine Operating manual no. 409-35022 Language: English Rev:...
  • Page 2 TE Connectivity/Raychem only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity/Raychem are liable for any incidental, indirect or consequential damages arising from the sale, resale, use or misuse of the product.
  • Page 3 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Disposal: RBK processor (RBK-X1 & RBK-X1C) This product must not be disposed of as municipal waste. Amendment Record Change Rev. Content Amended By Date Request No. Rev. A Initial Release Cham Zhu Nov. 2020 Involve X1 and X1C, CE Rev.

  • Page 4: Table Of Contents

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Table of Contents Introduction ..............................5 General Information ........................... 6 Front Panel ..............................7 Front Panel-Touch Screen ........................... 9 Rear Panel ..............................11 Safety ................................14 General Warnings ............................. 14 Electrical Safety ............................15 Personal Safety ............................
  • Page 5 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Operation mode ............................37 4.2.1 Stand-by mode ..........................37 4.2.2 Single Process mode (Main Interface) ---- See section 4.2.7 ............37 4.2.3 Sequence Production mode ---- See section 3.2 & 3.3 ..............37 4.2.4...

  • Page 6: Introduction

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Introduction This manual applies to RBK-X1 and RBK-X1C processor: (In this manual RBK processor will stand for both RBK-X1 and RBK-X1C): ----NON-CE version RBK-X1 TE PN: 2234800-1 ----CE version TE PN: 2234800-2 ----NON-CE version...

  • Page 7: General Information

    Jun. 2021 General Information The RBK processor is semi-automatic units using an infrared process to heat shrink TE Connectivity ILS-125, ILS-85 and QSZH products onto ultrasonically welded or crimped splices. The equipment is designed to operate in conjunction with ultrasonic welders, positioned adjacent to the welding head.

  • Page 8: Front Panel

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Front Panel (Controls and Major Components) RBK-X1 RBK-X1C Fig.2 Front Pane In Fig.2, Item 1~10, apply for both RBK-X1 & RBK-X1C. Item 11~14, apply only for RBK-X1C.
  • Page 9 RBK-X1 / RBK-X1C Rev. B Jun. 2021 1. Emergency Stop (cuts power to processor) 2. I/O Switch (Switch to heater. Off--standby, Flash—warm up, Lit—temperature reach set value) 3. Cycle Start Push buttons (Press and hold both buttons simultaneously 0.5s to start cycle process.

  • Page 10: Front Panel-Touch Screen

    (Illuminated when access to Sequence Production mode) 5. Auto Centering Indicator (to activate in maintenance page, “Centering”) RBK-X1, Normally OFF. When activated, processor would show error. RBK-X1C, Normally OFF. When activated, this indicator would show in main page. Operator can operate the processor with Auto Centering function when this indicator shown green.
  • Page 11 (It will pop up reminder when production reach target quantity. See section 3.4 production setting.) 13. Production Counter See section 3.4 production setting 14. Login on button (TE logo. Login on to read more info or modify processor parameter. See section 3.) 15. Language shift button...

  • Page 12: Rear Panel

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Rear Panel RBK-X1 RBK-X1C Fig.4 Rear Panel In Fig.4, Item 1~11, apply for both RBK-X1 & RBK-X1C. Item 12~13, apply only for RBK-X1C.
  • Page 13 RBK-X1 / RBK-X1C Rev. B Jun. 2021 1. Ethernet Port. (Access to upgrade program to PLC and touch screen) 2. USB port. (USB connection hole. Communicate with HMI, like barcode scanning and data collection) 3. CD port. (Connect to centering device via CD cable.) 4.
  • Page 14 RBK-X1 / RBK-X1C Rev. B Jun. 2021 EMC Protection for connecting external devices to the RBK Processor. Connecting any external device to the following outputs below a ferrite core must be clamped to every connection used. The ferrite clamp must contain one loop.

  • Page 15: Safety

    Due to the processor can reach up to 600° C, do not operate the Equipment near flammable and combustible environment. Ensure adequate ventilation around the cooling fan intake and output grills a minimum of 75mm clear space, when the equipment is in use. Do not disassemble the equipment without guide or permission from TE.

  • Page 16: Electrical Safety

    PORTABLE APPLIANCE TEST UNIT AS THIS WILL RESULT IN DAMAGE TO THE EQUIPMENT. High voltage TESTING - Do NOT do the Test without the authorization of TE (protection circuits fitted to this equipment may be damaged...) INSULATION RESISTANCE TESTING - Do NOT exceed 250V DC (protection circuits fitted to this equipment may be damaged).

  • Page 17: Personal Safety

    Do not try to put hands into the safety guard, it could cause crush and cut. 2.3.6 Servicing When carrying out repairs, always follow the instructions contained in this manual or contact TE Connectivity for further advice. A record should be kept of the maintenance and servicing of the equipment.

  • Page 18: Warnings And Labels

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Warnings and Labels The RBK processor carries a label (shown below) which displays the product part number (PCN), product description, electrical rating information. The following conventions are used in the manual. Information to prevent personal injury from electrical hazard.

  • Page 19: Software

    The software is operated via a touch screen. When power on to heater, you would see the main interface like this picture. Press on the TE logo from the main interface to log on. 3 level authority to log on: •...
  • Page 20 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Access right for setting item No log on Main Interface (Single production) Sequence production Production setting Auto Cal. Heat parameter Sequence setting Maintenance Manual Cal. Remote Error Log System Parameter Circle Test I/O & Manual...

  • Page 21: Heat Parameter

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Heat parameter In this interface, operator can pre-set or edit heat parameter (product size/heat temperature/heat time) stored in the 10X quick process buttons. To edit the parameter stored in quick process button (for example): 1.

  • Page 22: Sequence Production

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Sequence production In this interface, processor entry the Sequence production mode . To operate processor as sequence 1# (for example): Click on this icon to have drop down list, to select the Sequence 1#.

  • Page 23: Sequence Setting

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Sequence Setting In this interface, operator can pre-set or edit Sequence stored in the 15X Sequence. To edit the parameter stored in Sequence (for example): 1. Switch OFF to ON, allow the operator to edit the parameter.

  • Page 24: Production Setting

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Production Setting 1. Production counter. (The number here will +1 automatically after each cycle is completed. The counter won’t count the cycle which was interrupted.) 2. Target Quantity  If you input the value except 0, main interface will pop up a tip “complete” to remind the operator production is completed, when the Count value meet Set value.

  • Page 25: Maintenance

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Maintenance 1. Standby Time Default value: 60 mins. The processor will automatically entry standby mode if no action in 60min. Input value “0”, will turn OFF this function. 2. Processor Calibration Counter No matter which value Count down by cycle (default value: 75000 pcs) or by Hour (default value: 350 Hours).
  • Page 26 RBK-X1 / RBK-X1C Rev. B Jun. 2021 8. Key lock OFF, operator can select other process by press on the 10X quick process button. ON, processor won’t response when operator press on the 10X quick process button. 9. Change password.

  • Page 27: Auto Calibration

    TEMPERATURE after calibration cycle completed (MK3 calibration type), or PROBE INSTANTANEOUS TEMPERATURE the moment when calibration cycle complete. (X1 calibration type). ----Factory setting: X1 calibration type. Pls contact with TE if need to shift to MK3 calibration type. Probe “Current”...

  • Page 28: Manual Calibration

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Manual Calibration RBK-X1 “Set” RBK processor calibration temperature and cycle time. Factory setting: 500 °C @ 15S. RBK-X1 “Current” RBK processor real temperature and cycle time. (When calibration cycle start, cycle time will count down from 15S to 0S.) Manual Calibration Procedure 1.

  • Page 29: Remote Operation Mode

    Computer or Ultrasonic Welding equipment. The TE heat shrink processor was tested and proved functional with the major ultrasonic welding machine available in the markets, consult with TE for any communication difficulty occurs. Remote operation is enabled via the RS232 connector, through an RS232 cable connecting to the external device.

  • Page 30: Rs232 Data Format

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 3.8.2 RS232 Data Format All data is transmitted in ASCII form. The Data format uses 8 data bits, 1 stop bit, no parity at 9600 baud. Full duplex TX/RX exists, RTS/CTS is disabled. The Processor recognizes the following fourteen bytes information packet structure.

  • Page 31: System Parameter

    Jun. 2021 System Parameter 1. Processor cycle counter. This value cannot be reset. It will record the total cycle after processor leave TE factory. 2. Processor timer. This value cannot be reset. It will record the total operating hours after processor leave TE factory.

  • Page 32: Error Log

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 3.10 Error Log This page will show error message on HMI. Other processor issue please find from section 4.3 Troubleshooting Error Possible Reason Action The processor isn't powered off in right process 1. Check the emergency stop button was pressed Power off! 1.

  • Page 33: Circle Test

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 3.11 Circle Test This is a testing interface, which was designed to test the RBK processor to run cycle in 500 C/0.2S for 60 min. So as to make sure processor work well before leaving factory.

  • Page 34: Centering Manual

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 move backward to home position. 3.13 Centering Manual This is an I/O page when input signal from those action 1. When detection arms swing up, this icon will illuminate green. 2. When detection arms swing down, this icon will illuminate green.

  • Page 35: Barcode Scanning

    (3) Click next page button from CODE SETS interface, to access to QR CODE READING OPERATION interface. In case of any reading fail on barcode scanning, this page would allow operator to input barcode parameter manually. Note: More detail on barcode scanning, ask for instruction from TE.

  • Page 36: Data Collection

    (An instance of the data transfer connection) Note: Processor have default setting (parameter, doc format, …) on data collection. If any further requirement need contact with TE SALES to customize. More detail on Data Collection, ask for instruction from TE...

  • Page 37: Installation And Operation

    Installation and Operation Installation 4.1.1 Unpacking Remove the RBK-X1C from its packing. If there is any sign of damage, return the equipment to TE in its original container. Note: The Serial Number on processor must correspond with the Serial Number on the packaging.

  • Page 38: Operation Mode

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Operation mode 4.2.1 Stand-by mode When turn on the main power switch, the I/O button LED start to flash, processor is in stand-by, no power is connected to the heater, fan and motor circuits. Currently the processor is showing standby interface and ready to power ON by press on I/O button for 5 second.

  • Page 39: Switch On/Off To Processor

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 4.2.6 Switch ON/OFF to processor Switch ON procedure Switch OFF procedure OFF/ ON Fig. 4-1: Switch ON/OFF Switch ON procedure 1. Connect the power input socket with 230V (+/-10%) AC by power cord.

  • Page 40: Single Process Operation

    Action of the Process Start buttons is inhibited until the heater LED has changed to green. Fig. 4-2: Single process (RBK-X1 & RBK-X1C) 1. Log on in HMI, switch OFF to the ‘Centering’ button in Maintenance page, to inactivate Auto Centering function (see section 3.5, item 10).

  • Page 41: Auto Centering Operation

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 4.2.8 Auto Centering Operation Action of the Process Start buttons is inhibited until the heater LED has changed to green. Offset Knob Detection plate Distance Knob Fig. 4-3: Auto Centering (RBK-X1C only) 1. Log on in HMI, switch ON to the ‘Centering’ button in Maintenance page, to activate Auto Centering function (see section 3.5, item 10).

  • Page 42: Emergency Stop

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 9. When the Timer reaches zero, the heater will move backward to home position, and the processed splice will be ejected. Cycle completed, DETECTION PLATE drops down, ready for next cycle. Note: TAKE CARE WHEN HANDLING THE EJECTED CABLE SPLICE AS IT WILL BE HOT.

  • Page 43: Heater Carriage Jammed

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 4.2.10 Heater Carriage Jammed Heater Carriage Jams. Power to the motor and heater will remove automatically. The RBK processor heaters will switch off automatically if the carriage has not reached the front sensor in 700ms. Power to the drive motor removed.

  • Page 44: Emergency Heater Chamber Release

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 4.2.11 Emergency Heater Chamber Release This is an EMERGENCY procedure used in the unlikely event of The Heater Chamber not opening when the Emergency stop is activated. The equipment is connected to an AC mains electricity supply. Before undertaking any maintenance or repair, always turn off the equipment and ensure it is isolated from the AC supply.

  • Page 45: Routine Maintenance

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 4.2.12 Routine Maintenance The RBK processor requires only the minimum of maintenance. However, the following checks must be carried out on a weekly basis: 1. Check the cooling fan is operating correctly and air is flowing through the rear vent panel.

  • Page 46: Troubleshooting

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Troubleshooting THE TASKS IN THIS SECTION SHOULD ONLY BE CARRIED OUT BY A SUITABLY QUALIFIED TECHNICIAN. BEFORE STARTING ANY REPAIRS, THE PROCESSOR MUST BE DISCONNECTED FROM THE MAINS SUPPLY. AFTER COMPLETION, THE APPROPRIATE SAFETY CHECKS MUST BE MADE.
  • Page 47 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Problem Possible Cause Verification Solution Heater chamber Heater not in rear Check heater chamber Remove obstruction. fails to move when position. position. Press cycle start start buttons Check for obstruction. buttons to return pressed.
  • Page 48 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Problem Possible Cause Verification Solution ‘Load’ proximity Check that the ‘Load’ Heating chamber moves forward Adjusting sensor and returns immediately to the sensor permanently sensor internal LED position. Replace Home position. 'OFF' or defective.

  • Page 49: Recommended Spare Parts

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Recommended Spare Parts , how to remove the cover to replace below spare parts. Refer to section 4.5.2 Gaining Access Mostly all RBK processor can share same spare parts, except those items specify in note column...
  • Page 50 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Description Picture Part No Note Use on RBK-X1C 2376800-1, -2 Connection cable, CD 2369601-4 Refer to section 1.4, item 12 Use on RBK-X1C 2369601-3 2376800-1, -2 Air supply kit View Window, X1 2234897-1...
  • Page 51 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Description Picture Part No Note Thermocouple 2234990-1 Cooling Fan (220V) 2234963-1 Use on NON-CE (2234800-1, 2376800-1) Cooling Fan (24V) 2234963-2 Use on CE version (2234800-2, 2376800-2) Stepper Motor 2234883-1 Locate in Top Rear...
  • Page 52 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Description Picture Part No Note Proximity Sensor, 2234988-1 Use on NON-CE home/load (2234800-1, (NON-CE) 2376800-1) 2234988-2 Use on CE version Proximity Sensor, (2234800-2, home/load 2376800-2) (CE) Switch, NON-CE Use on NON-CE 2234985-1 (2234800-1,...
  • Page 53 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Description Picture Part No Note Reset Spring, Pinch 2234869-1 All RBK processor Block Detection Plate, Left 3-2369602-1 Use on RBK-X1C 2376800-1, -2 Detection Plate, Right 6-2369602-5 Use on RBK-X1C Valve, centering plate 6-2369604-9...

  • Page 54: Repair

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Repair THE TASKS IN THIS SECTION SHOULD ONLY BE CARRIED OUT BY A SUITABLY QUALIFIED TECHNICIAN. THE PROCESSOR MUST BE ALLOWED TO COOL AND BE DISCONNECTED FROM THE MAINS SUPPLY BEFORE CARRYING OUT ANY REPAIR OR REPLACEMENT.

  • Page 55: Gaining Access

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 4.5.2 Gaining Access To gain access to the internal components, the side and top covers must be removed. Use the correct size Key. Right cover Top Rear cover Top middle cover Left cover...
  • Page 56 RBK-X1 / RBK-X1C Rev. B Jun. 2021 Top Rear Cover Securing Screws (4X) Left Cover Securing Screws (7X) Right Cover Securing Screws (7X)
  • Page 57 RBK-X1 / RBK-X1C Rev. B Jun. 2021 L-side guard (2X) and R-side guard (2X) securing screws CD cover Securing Screws (4X)

  • Page 58: Heater Element Replacement

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 4.5.3 Heater Element Replacement ENSURE THAT MAINS SUPPLY IS DISCONNECTED. The two heater elements are mounted within a protective cage. Each are removed separately, but must be replaced as a set. REMOVE TOP GUARD FIRST.

  • Page 59: Optional Accessories

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 OPTIONAL ACCESSORIES Below option components were not included in standard processor. Customer need to purchase from TE Please consult with product manager for PN on TBD item. separately IF NEED. 4.6.1 Calibration tools...

  • Page 60: Rbk Fixture

    RBK fixture, with air cooling kit Optional 2234786-1 2234786-2 More detail on RBK fixture, refer to Instruction Sheet 408-35188. 4.6.4 Air Cooled Stub splice fixture 981721-000 Air Cooled stub splice fixture (TE PN: 1-1197585-9) 1-529533-7 Air Cooling kit (air flow controller)

  • Page 61: Other Accessories

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 1-529533-7 981721-000 4.6.5 Other accessories 2234781-1 Barcode Scanner 2369598-1 USB Flash, 16 GB 2234787-1 RS232 connection cable, ultrasonic 2234787-2 RS232 connection cable, ultrasonic, with adapter (NON-CE) 2234787-3 RS232 connection cable, ultrasonic, with adapter (CE) Ultrasonic RS232 connection cable 2234787-1 cannot used on RBK-X1C directly.

  • Page 62: Specification

    Neutral Product Range RBK-ILS-125/QSZH Sizes 1 to 3A RBK-ILS-85 Sizes 6/1 to 12/3 (For other Raychem/TE Products Discuss with TE Product Management) 500 x 420 x 233 mm 500 x 607 x 233 mm Dimensions (Width x Depth x Height)

  • Page 63: Schematic Diagram

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Schematic Diagram. Note: NON-CE version, 2234800-1 & 2376800-1. CE version, 2234800-2 & 2376800-2.
  • Page 64 RBK-X1 / RBK-X1C Rev. B Jun. 2021...
  • Page 65 RBK-X1 / RBK-X1C Rev. B Jun. 2021...
  • Page 66 RBK-X1 / RBK-X1C Rev. B Jun. 2021...
  • Page 67 RBK-X1 / RBK-X1C Rev. B Jun. 2021...
  • Page 68 RBK-X1 / RBK-X1C Rev. B Jun. 2021...
  • Page 69 RBK-X1 / RBK-X1C Rev. B Jun. 2021...
  • Page 70 RBK-X1 / RBK-X1C Rev. B Jun. 2021...
  • Page 71 RBK-X1 / RBK-X1C Rev. B Jun. 2021...

  • Page 72: Pneumatic Diagram

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Pneumatic Diagram Apply only on RBK-X1C (2376800-1, 2376800-2)

  • Page 73: Address "After" Sales

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Address "After" Sales. Tyco Electronics (Shanghai) Co., Ltd F/G/H Section, 1/F, Building 15, 999 Yinglun Road, (Shanghai) Pilot Free Trade Zone, China GATD Hotline: +86-021-33989030 Email: TEFE1AP@te.com RoHS information Information on the presence and location of any substances subject to RoHS (Restriction on Hazardous Substances) can be found at the following website: http://www.tycoelectronics.com/customersupport/rohssupportcenter/...

  • Page 74: Declaration Of Conformity Of Ce

    RBK-X1 / RBK-X1C Rev. B Jun. 2021 Declaration of conformity of CE...
  • Page 75 RBK-X1 / RBK-X1C Rev. B Jun. 2021...

This manual is also suitable for:

Rbk-x1c2234800-12234800-22376800-12376800-2

Table of Contents