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Applifast AirPower 1 Repair Manual

Pneudraulic riveter
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Repair Manual
AirPower1, 2, 3
Models Z-1100001, Z-1200001, Z-13026001
Pneudraulic Riveter

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Summary of Contents for Applifast AirPower 1

  • Page 1 Repair Manual AirPower1, 2, 3 Models Z-1100001, Z-1200001, Z-13026001 Pneudraulic Riveter...

  • Page 2: Table Of Contents

    Repair manual specified for riveting tools SERIE 1 (AirPower1, EZM1000, E-500RA) specified for riveting tools SERIE 2 (AirPower2, EZM2000, E-640RA) specified for riveting tools SERIE 3 (AirPower3, E-649RA) Content: Abbreviations General instructions Proper function of riveting tool Assembly drawing of riveting tool Informative parts list of riveting tool Instructions for assembling and disassembling –...

  • Page 3: Proper Function Of Riveting Tool

    3. Proper function of riveting tool: Operator activity Tool function Connect the riveting tool to CA, if the tool is CA leaks through outlets in pos. 32 equiped with main valve, turn it on. Pos. 74 is on the front extreme position, not pressed Suction is switched on Press and lock pos.
  • Page 4 4. Air Power 1 Model Z-1100001 Pneudraulic Riveter Assembly Drawing - 3 -...
  • Page 5 4. Air Power 2 Model Z-1200001 Pneudraulic Riveter Assembly Drawing - 4 -...
  • Page 6 4. Air Power 3 Model Z-13026001 Pneudraulic Riveter Assembly Drawing - 5 -...
  • Page 7 5. Air Power 1 Model Z-1100001 Pneudraulic Riveter Parts List Position Article number Name Position Article number Name D-13001XX Nose-pieces 1 pcs S-1101900 Valve piston complete 1 pcs S-1100153 Jaws Emhart 13300 1 set D-1101900 Valve piston 1 pcs D-1300103 Clamping sleeve 1 pcs N-2103700800200...
  • Page 8 5. Air Power 2 Model Z-1200001 Pneudraulic Riveter Parts List Position Article number Name Position Article number Name D-13001XX Nose-pieces 1 pcs S-1101900 Valve piston complete 1 pcs S-1100153 Jaws Emhart 13300 1 set D-1101900 Valve piston 1 pcs D-1300103 Clamping sleeve 1 pcs N-2103700800200...
  • Page 9 5. Air Power 3 Model Z-13026001 Pneudraulic Riveter Parts List Position Article number Name Position Article number Name D-13001XX Nose-pieces 1 pcs S-1301900 Valve piston complete 1 pcs S-1100153 Jaws Emhart 13300 1 set D-1301900 Valve piston 1 pcs D-1300103 Clamping sleeve 1 pcs N-2103701000150...

  • Page 10: Instructions For Assembling And Disassembling - Steps

    6. Instructions for assembling and disassembling - steps 1-18 Provided the disassembly and assembly procedure is identical for all mentioned types of riveting tools, it is demonstrated only at the tool SERIE 1. Potential differences at tools serie2 and SERIE 3 are depicted and described in each individual step.
  • Page 11 Disassembly: Put MP14 on pos. 80, loosen and screw out pos. 65 and pos. 80. Assembly: Screw on pos. 65 and pos. 80, put on MP14, tighten and put coloured warranty plug. The process is different when using new parts pos. 65 and pos. 80 - at first screw pos. 65 on, put on MP14, tighten and put coloured warranty plug.
  • Page 12 Step 3 Disassembly: Tool SERIE 1 and SERIE 2 - Release pos. A74. Tool SERIE 3 - Pos. A74 is secured by pos. 58 against unintended shifting out of pos. 59. To remove pos. A74, pull it down while holding pos. 59 (by hand). SERIE 1,2 SERIE 3 Assembly:...
  • Page 13 Step 4 Disassembly: Put MP15A on pos. 59, then press MP15A with wrench, screw out pos. 61 with imbus key nr. 3 and take pos. 60 and pos. 59 out. Then pour out hydraulic oil from the riveting tool to a cup. - 12 -...
  • Page 14 SERIE 1 SERIE 2 SERIE 3 Assembly: Pour hydraulic oil KERNITE IGM ISO 32 in to pos. A73 up to the second sealing in pos. A73. Lubricate outer surface of pos. 59 with LUKOSAN paste., put pos. 59 on pos. A73 to the distance different according to tools type (see pictures), screw on MP19, MP20 or MP20+MP21 to the stop, screw MP13, filled with hydraulic oil, on pos.
  • Page 15 Step 5 Disassembly: Put MP11 into locks of pos. 79, slightly divert pos. 66 from MP11 (there is a possibility of damaging the surface of pos. 66) and screw pos. 79 out. Assembly: Screw pos. 79 on to the thread of pos. A73, put MP11 on the locks of pos. 79, slightly divert pos. 66 from MP11 (there is a possibility of damaging the surface of pos.
  • Page 16 Step 6 Disassembly: Screw pos. 49 (2x) out with imbus key nr. 5 (tool SERIE 1, SERIE 2) or imbus key nr. 7 (tool serie only), put out pos. 54 with pos. 66, 68, 69 and pos. A75 with pos. 67. Put pos. 66 with pos. 68 out., take pos.
  • Page 17 Step 7 Disassembly: Put the blow gun on the outlet (see the detail) and release a small amount of CA, pos. A39, A40, 46 and A41 will blow out of pos. A70 due to the CA, it is necessary to catch it (e.g. with a cloth). Assembly: Insert pos.
  • Page 18 Step 8 Disassembly: Loosen pos. A73 with MP33 key, screw out and take out of pos. A70. Assembly: Put pos. A73 on pos. A70, screw on and tighten with MP33 key. ! Check the right position of the sealing! - 17 -...
  • Page 19 Step 9 Disassembly: Screw pos. 1 out of pos. 9 with a wrench 12, screw pos. 9 and pos. 10 out of pos. A70 with a wrench 23. Take pos. 10 out of pos. 9 with a help of MP32. Assembly: Put pos.
  • Page 20 Step 10 Disassembly: Take pos. 5 out of pos. 6 with the help of MP32. Put wrench 17 on pos. 3, put wrench 17 on pos. 6, loosen and screw pos. 3 together with pos. 2 out of pos. A71. Take pos. 2 out of pos. 3. Assembly: Slightly lubricate pos.
  • Page 21 Step 11 Disassembly: Take pos. 8 out of pos. A71. Assembly: Insert pos. 8 into pos. A71. - 20 -...
  • Page 22 Step 12 Disassembly: Screw pos. 6 out of pos. A71. SERIE 1 SERIE 2 SERIE 3 x (mm) 15,5±0,2 15,5±0,2 19,5±0,2 Assembly: Screw pos. 6 on and set the distance according to the table. - 21 -...
  • Page 23 Step 13 Disassembly: Hold pos. 31 and screw pos. 30 (2x) out with imbus key 2,5, move slightly with pos. 31 off the pos. 26 so that s. 34 are not sprung pos. 35. Take out pos. 28, pos. 34 and pos. 35. Put out pos. 26 together with pos.
  • Page 24 Step 14 Disassembly: Screw pos. 25 out of pos. A70 with the help of MP12, take pos. 24 out of pos. 25 with the help of MP32. Tool SERIE 3 only - Take pos. 82 and pos. 24 out of pos. A70. SERIE 1, SERIE 2 SERIE 3 Assembly:...
  • Page 25 Step 15 Disassembly: Take pos. A71 out of pos. A70 in the direction of the dart. !Be careful and do not damage the sealing of pos. A70! Assembly: Put MP16B on the thread of pos. A71. Lubricate external surface of MP16B and pos. A71, inner surface of pos.
  • Page 26 Step 16 Disassembly: Place a pin cca 2,8 mm in diametre to the pos. 76 and knock out with a hammer from pos. A70, put out pos. 74 together with pos. 77 (2x) and pos. 78. Take pos. 77 (2x) together with pos. 78 out of pos.
  • Page 27 Step 17 Disassembly: Put MP10 to the locks of pos. A46 and screw out together with pos. 73 of pos. A70, take pos. 73 out of pos. A46. Assembly: Screw pos. A46 on pos. 70 with the help of MP10, so that the front sides of both positions were neck and neck, then insert pos.
  • Page 28 Step 18 Disassembly: Take pos. 16 out of pos. A70. Assembly: Put pos. 16 on pos. A70. - 27 -...

  • Page 29: Instructions For Assembling And Disassembling Of Sub-Assemblies - Steps

    7. Instructions for assembling and disassembling of sub-assemblies – steps 19-26 Step 19 – pos. A74 Disassembly: Tool SERIE 1 and SERIE 2 - Take pos. 64 out of pos. 62, take pos. 63 out of pos. 62 with the help of MP32.
  • Page 30 Step 20 – pos. A73, tool SERIE 1 only Disassembly: Take pos. 39 and pos. 41 out of pos. 4001 with the help of MP32. Take pos. 4008, pos. 4007, pos. 4005 and pos. 4006 out of pos. 4001 with the help of MP29. Releasing pos. 4008, pos. 4007, pos.
  • Page 31 Step 20 – pos. A73, tool SERIE 2 and SERIE 3 Disassembly: Take pos. 4010 with pos. 39 and pos. 4011, pos. 4012 and pos. 4009 out of pos. 4001 with the help of a rod. Take pos. 39 and pos. 4011 out of pos. 4010 with the help of MP32. Take pos. 41 out of pos.
  • Page 32 Step 21 – pos. A75 and pos. 67 Disassembly: Put pos. 51 and pos. 52 out of pos. 53 with MP32. Screw pos. A43 with pos. A44 and pos. 6705 out of pos. 53 with imbus key nr. 5. Disassembly pos. 6705 with circlip pliers, put pos. A44 out of pos.
  • Page 33 Step 22 – pos. A71 Disassembly: Take pos. 18, pos. 19, pos. 20, pos. 22 and pos. 23 out of pos. 17 with the help of MP32, do not damage recesses in pos. 17. Take pos. 21 out of pos. 17 with the help of MP32. Be careful and do not damage recesses in pos.
  • Page 34 Step 23 – pos. 8 Disassembly: Take pos. 802 out of pos. 801 with the help of MP32, do not damage the recess in pos. 801. Put a wrench 7 on pos. 801 (necessary press pos. 803), put a wrench 10 on pos. 804 and loosen. Take both wrenches out, screw pos.
  • Page 35 Step 24 – pos. A72 Disassembly: Take pos. 36 out of pos. 37 with the help of MP32. Take pos. 38 and pos. 33 out of pos. 37 with the help of MP29. Releasing pos. 38 and pos. 33 with the help of MP29 leads to its damage or destruction and it is necessary to replace it! Be careful and do not damage recesses in pos.
  • Page 36 Step 25 – pos. A39, pos. A40, pos. A41 and pos. 46 Disassembly: Take pos. 46 and pos. A39 out of pos. A40. Take pos. 43 out of pos. 42 with the help of MP32. 42. Take pos. 44 (2x) out of pos. 45 with the help of MP32. Take pos. 44 and pos. 48 out of pos. 47 with the help of MP32.
  • Page 37 Step 26 – pos. A46 Disassembly: Take pos. 70 and pos. 75 out of pos. 71 with the help of MP32. Take pos. 72 (2x) out of pos. 71 with the help of MP29. Releasing pos. 72 (2x) with the help of MP29 leads to its damage or destruction and it is necessary to replace it! Be careful and do not damage recesses in pos.
  • Page 38 Step 27 – pos. A70 Disassembly: Take pos. 12, pos. 13, pos. 14 and pos. 15 out of pos. 11 with the help of MP29. Releasing pos. 12, pos. 13, pos. 14 and pos. 15 with the help of MP29 leads to their damage or destruction and it is necessary to replace them! Be careful and do not damage recesses in pos.

  • Page 39: List Of Defects Of Riveting Tool

    8. List of defects of riveting tool D1 it is impossible to insert BR into the riveting tool or the nail does not loosen after tearing D2 suction does not turn on with pos. 32 D3 suction does not turn off with pos. 32 D4 suction does not turn off with pos.

  • Page 40: Description Of Defects And Their Remedies

    9. Description of defects and their remedies: Defect Operation Step Change of pos. check tightening of threads pos.1 and 9 disassembly pos. 1, check conic surface and patency of the outlet disassembly pos. 9 check "cleanness" of pos.. 2,3,5,9, pos. 9 has to slide on pos. 3,5 disassembly pos.3,2,(4),5 check functional surfaces pos.
  • Page 41 disassembly pos. 1,9,3,2,8 9,10,11 check functional surfaces pos. 2,3,8 (804) 2,3,8 (804) proceed with the steps D8, D9, D10, D11 in this order disassembly pos. 74 check the wear of pos. 74 and the surface between pos. A46 and A70 17 disassembly pos.

  • Page 42: Service Set

    10. Service set: Order Nr. of service set is S-1002002. - 41 -...

  • Page 43: List Of Special Tools In The Service Set

    Service stand for assembling and disassembling of riveting tool is not piece of service set. Order Nr. of service stand is S-1005000. 11. List of special tools in the service set: S-1002002 Service set for AP tool (version 2016) Marked Article Nr.
  • Page 44 Call our friendly & knowledgeable factory trained service technicians today & discover what makes us different! 800 563 1293 www.applifast.com...

This manual is also suitable for:

Airpower 2Airpower 3Z-1100001Z-1200001Z-13026001