Club Car IQDM Owner's Manual
  1. Manuals
  2. Brands
  3. Club Car Manuals
  4. Motherboard
  5. IQDM
  6. Owner's manual
Club Car IQDM Owner's Manual

Club Car IQDM Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

IQ SYSTEM DISPLAY MODULE (IQDM)
OWNER'S MANUAL
The IQDM is a handheld diagnostic tool for use with
Club Car IQ System vehicles. This owner's manual
includes all information required to operate the
IQDM with Club Car IQ System vehicles only, but
does not contain detailed information for trouble-
shooting the vehicle. Refer to the vehicle mainte-
nance and service manual and supplement for
detailed vehicle troubleshooting and service proce-
dures. For vehicle operation information refer to the
vehicle owner's manual supplied with the vehicle. If
you do not have a vehicle owner's manual or a vehi-
cle maintenance and service manual and supple-
ment, they may be obtained from your Club Car
dealer or distributor.
Manual No. 102249201
For use with Kit No. 102248801
Edition Code 0501B0601A

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the IQDM and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Club Car IQDM

  • Page 1 IQ SYSTEM DISPLAY MODULE (IQDM) OWNER’S MANUAL The IQDM is a handheld diagnostic tool for use with Club Car IQ System vehicles. This owner’s manual includes all information required to operate the IQDM with Club Car IQ System vehicles only, but does not contain detailed information for trouble- shooting the vehicle.

  • Page 2: Table Of Contents

    Club Car, Inc. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.

  • Page 3: Safety Details

    ∆ WARNING • The vehicle operator should not monitor the IQDM while the vehicle is in motion. A technician can monitor the IQDM while traveling as a passenger in the vehicle. Failure to heed this warning could result in severe personal injury or death.

  • Page 4: Parts Included In Kit

    Parts Included in Kit ∆ CAUTION • Do not expose the IQDM to direct, bright sunlight for long periods of time. Failure to heed this caution could result in damage or failure of the IQDM. Place Tow/Run FRONT Switch in TOW.
  • Page 5 CHANGE VALUE selection buttons, selects the buttons: indicates valid parameter Special Program menu, and changes) Special Diagnostics menu) TYPICAL 6 PLACES IQDM Service Tool Owner’s Manual Page 5...

  • Page 6: General Information

    3. Remove the sealed cap from the IQDM jack located on the vehicle below the Forward/Reverse switch. 4. Align the keyed portion of the plug with the IQDM jack and connect the plug to the jack (Figure 3) . Figure 3 IQDM to Vehicle Connection...
  • Page 7 (LED) above the selected menu button will illuminate, indicating the current menu displayed. The following menus are accessible on the IQDM: Test Menu The Test menu displays the status of all controller input devices such as the key switch, Forward/Reverse switch, etc.

  • Page 8: Test Menu

    TEST MENU The Test menu is activated by pressing the TEST button on the IQDM (Figure 6) . When the Program menu is active, the SCROLL DISPLAY buttons can be used to view items in the menu (Figure 7) . See following NOTE.
  • Page 9 "private speed mode". In the event that "private speed mode" is locked out, the controller must be removed and shipped to Club Car before it can ever be placed in "private speed mode". For more information on this feature, contact your local Club Car distributor or dealer. See following NOTE.
  • Page 10 MAIN CONT Displays the current solenoid (main contactor) state. When the contactor is activated, the IQDM indicates that the solenoid is on. When the contactor is not activated, the IQDM indicates that the solenoid is off. KEY INPUT Displays the position of the key switch: OFF or ON.

  • Page 11: Diagnostics Menu

    Diagnostics Menu DIAGNOSTICS MENU The Diagnostics menu is activated by pressing the DIAGNOSTICS button on the IQDM (Figure 8) . When the Diagnostics menu is active and there are more than 4 active faults, the SCROLL DISPLAY buttons can be used to scroll through the faults in the menu.
  • Page 12 CONTROLLER ATTEMPTS TO RECOVER FAULT HW FAILSAFE When key switch is cycled THROTTLE FAULT 1 When condition clears SPEED SENSOR When condition clears MAIN WELDED When condition clears MAIN DRIVER ON When condition clears Page 12 IQDM Service Tool Owner’s Manual...
  • Page 13 MAIN DRIVER ON If the FET that controls the closing of the solenoid contacts is found to be energized when it should not be, a main driver on fault is detected by the speed controller. IQDM Service Tool Owner’s Manual Page 13...
  • Page 14 If the motor current is high and there is no movement of the vehicle wheels for a short period of time, a motor stall is detected by the speed controller. This fault can be caused by an operator holding the vehicle on a hill by depressing the accelerator pedal instead of the brake pedal. Page 14 IQDM Service Tool Owner’s Manual...

  • Page 15: Special Diagnostics Menu

    In the event that the max password tries fault is indicated, the speed controller must be removed and shipped to Club Car before it can ever be placed in "private speed mode". See Password Tries on page 9. SPECIAL DIAGNOSTICS MENU The Special Diagnostics menu is accessed by holding the MORE INFO button while pressing the diagnostics button.

  • Page 16: Special Program Menu

    MORE INFO button. If a function has been accidently selected, press the more info button to return to the Special Program menu without making any changes. The display screen will indicate that no change was made (Figure 12). Figure 10 Special Program Menu Figure 11 Special Program Menu Items Page 16 IQDM Service Tool Owner’s Manual...
  • Page 17 RESET ALL SETTINGS In the event that a mistake was made and one or more changes should not have been made with the IQDM, the speed controller settings can be reverted to the original settings from the beginning of the session (when the IQDM was plugged into the vehicle).
  • Page 18 3.3. Remove the sealed cap from the IQDM jack located on the vehicle below the Forward/Reverse switch. 3.4. Align the keyed portion of the plug with the IQDM jack and connect the plug to the jack (Figure 3). 4. Press and hold the MORE INFO button while pressing the PROGRAM button.
  • Page 19 4.3. Remove the sealed cap from the IQDM jack located on the vehicle below the Forward/Reverse switch. 4.4. Align the keyed portion of the plug with the IQDM jack and connect the plug to the jack (Figure 3). 5. Press and hold the MORE INFO button while pressing the PROGRAM button.
  • Page 20 2.3. Remove the sealed cap from the IQDM jack located on the vehicle below the Forward/Reverse switch. 2.4. Align the keyed portion of the plug with the IQDM jack and connect the plug to the jack (Figure 3). 3. Press and hold the MORE INFO button while pressing the PROGRAM button.
  • Page 21 7. The diagnostic history is immediately erased and a confirmation message is displayed (Figure 19). CONTRAST TOO DARK PROPER CONTRAST ADJUSTMENT CONTRAST TOO LIGHT Figure 19 Diagnostic History Cleared Figure 20 Contrast Adjustment Figure 21 Programmer Information Figure 22 Speed Controller Information IQDM Service Tool Owner’s Manual Page 21...

  • Page 22: Iqdm Troubleshooting

    (Figure 22). IQDM TROUBLESHOOTING In the event that the IQDM does not function as described in this manual, the following troubleshooting guide should be studied and the referenced test procedures should be performed to troubleshoot the IQDM.
  • Page 23 IQDM Troubleshooting TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION IQDM display screen is blank, Test Procedure 3 – IQDM Jacks (Located IQDM jack (on vehicle F&R switch) has continued on Vehicle F&R Switch and speed failed controller) on page 25 Contrast Setting is too light See Contrast Adjustment on page 22.

  • Page 24: Test Procedures

    Test Procedures TEST PROCEDURES The following test procedures enable the technician to test the IQDM handset and the components of the IQ System vehicle that are related to the proper operation of the IQDM. This owner’s manual does not contain detailed information for troubleshooting the vehicle.
  • Page 25 (Figure 23). 3.2. Disconnect the four-pin connectors (4 and 5) and visually inspect the contacts for damage and cor- rosion. Inspect the IQDM jack, located on the bottom of the switch case (2). Repair and replace parts as necessary. 3.3. If no problem is found, connect the multi-pin connectors and install the F&R switch case.
  • Page 26 Read DANGER, WARNING, and CAUTION on page 3. Two test screens are accessible when the IQDM is in the screen test mode. The first screen displays all of the LCD elements and the second screen displays all of the characters used by the IQDM.
  • Page 27 Test Procedures 6. The IQDM will return to the normal operating mode when the cord is disconnected and reconnected to the vehicle without holding the MORE INFO button. TEST SCREEN 1 – ALL LCD ELEMENTS TEST SCREEN 2 – ALL CHARACTERS Figure 25 LCD Display Test Screens IQDM Service Tool Owner’s Manual...

Table of Contents