Hafco Metalmaster PR-132H Operating Manual
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Hafco Metalmaster PR-132H Operating Manual

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Operating manual
Rolling Machine
PR-132H

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Summary of Contents for Hafco Metalmaster PR-132H

  • Page 1 Operating manual Rolling Machine PR-132H...

  • Page 2: Table Of Contents

    INDEX INDEX PAGE 1 CONFIRMITY DECLARATION PAGE 2 GUARANTEE PAGE 3 INTRODUCTION PAGE 4 MACHINE DIMENSION PAGE 5 TECNICAL FEATURES PAGE6 MACHINE INFORMATION PAGE 7 SAFETY FACTOR PAGE 8-12 ENGAING PAGE 13-17 MACHINE USAGE PAGE 18-22 SPARE PART LIST PAGE 23-26 PAGE 27 ELECTRICAL DIAGRAM SIGNS...

  • Page 3: Confirmity Declaration

    The machine production in our factory is suitable to the standards below. European standards and instructions are listing at the table below. Machine name ASYMMETRICAL THREE ROLLER BENDING MACHINE Machine Type PR-132H Production Year ... / ..Serial Number EC- Instruction EC-Standartds International...

  • Page 4: Guarantee

    1.GUARANTEE -The guarantee machine is 12 months -This guarantee is valid for the materials and parts wadable from fabrication faulty , should repair and exchangeable only in this terms . -This guarantee don't verify the replacement and repair parts,carriage ,workmanship,travel journey expenses -For carlees usage and damage ,this guarantee should be invalid -At normaly conditions this guarantee shold be invalid for the erod parts .

  • Page 5: Introduction

    2.INTRODUCTION This manual includes placement operation, safety rules, maintenance, techinal specification, spare parts list and electrical plan of Asymmetrical 3 Roller Bending Machine, There may be some difference between the manual and the machine because of renwals and developments. Please contact the seller company during assembling, operating and maintenance, this manual will help you and it should always be handy ATTENTION !

  • Page 6: Machine Dimension

    PAGE 29 OF 5...
  • Page 7 Type Serial No OVERALL DIMENSIONS Height ________________________ mm Lenght ________________________ mm Widht _________________________ mm Weight ROLLS SIZES Central Rolls Side Rolls BENDING SPEED One Speed POWER SUPPLY Voltage Total Power Installed PERFORMANCES Y.P = -N/mm2 - N/mm2 Prebending Thickness _________________________________ min Ф- ______ - Prebending Thickness __________________________________ ____________ - Bending Thickness PERFORMANCES LIMITS...

  • Page 8: Machine Information

    PERFORMANCES LIMITS The machine performance limits chance according to: The kind of material (mechanic characteristics, hardness, yield point, etc.) The diameter to obtain The plate width in comparation with rolls working width MACHINE INFORMATION STANDARD EQUIPMENT AND OPTIONAL EXTRAS Standard and special equipments of the machine are listed below. Standard equipments √...

  • Page 9: Safety Factor

    SAFETY FACTORS ASYMMETRICAL 3 Roller Bending Machine has upper and lower rolls rotating. Between those rolls, operators hands or fingers may be trapped. Be careful no to allow any of your clothing or hands between these rolls while they are rotating. Do not do any maintenance when the machine is working.
  • Page 10 To identify Asymmetrical Bending Machines, roll diameter, width of the bending material and thickness of it are indicated. For exampkle PR-132H 75 x 1300 x 2 PR-132H = Machine Type = Roll diameter 1300 = Bending material width = Thickness of material (mm) that is 1,5 times larger than roll diameter These values are valid for materials in St-37 quality.
  • Page 11 APPROPRIATE USAGE OF THE MACHINE All bending process should be done in front of the machine where control panel takes place and only one person should operate Then placing material in to the machine, another personnel sholud help, other bending process should be done only by operator himself Therefore, operator take all safety precautions and he should control in each step throughly Operator should take all safety precautions and he should control in each step throughly...
  • Page 12 -Steel tip protective shoes -Screwdriver set SAFETY FACTORS WHEN SETTING UP THE MACHINE PR-132H machine should be positioned on strong, hard and ground level. (Check the ground plan) The machine which have overturns can cause serious damage and accidents. Material can not be bent properly in the machine that is not positioned correctly.
  • Page 13 -Check if the machine is in the correct position -Check if the machine functions correctly. -Check if the machine is mounted safety. Eliminate any problem or failure before running the machine. Stop the machine immediately if you see any problem when the machine is running and contact with the salesman Do not take off the safety elements that instant of machine is running or before...

  • Page 14: Engaing

    CHECK LIST OF SAFETY PRECAUTIONS Fotocopy this check list in each control and use. Cofirm each point which functions correctly by putting a √ . And save it in case a failure arise. CONTROL CHECK LIST DATE CHECK LIST □ PROTECTION PLATES : They should be mounted and screwed.
  • Page 15 HANDLING AND LEVELING THE MACHINE Always use high capacity quay and synthetic rope to lift the machine. Check lift capacity of ropes and compare them with the machine's weight on page 6 Pick up rolls and pin together as figure İt is suggested that ropes are tightened first and then you lift the machine in balance, because...
  • Page 16 unpacking. Unpainted surfaces are protected with oil for transport. Clean this off with "Kerosene" use gloves, dispose of waste wipers safely. Cleaning of the machine, that is oiled with protective oil, is as follows, Rolls and bright wrought surfaces are cleaned with thinner - Painted surfaces are cleaned with a mixture of diesel oil and water MACHINE GROUNDING MOUNTING PLAN Machine mounting area should be arranged in accordance with mounting information...
  • Page 17 ELECTRIC CONNECTION Electric connection should be done by an experienced electrician. Before making connection, the values should be checked on the label in electric box and electric connection should be done according to these values Push the energy cable in to the hole on the side of the machine. Connect energy cable to the electric box through tube which is between electric box and hole Connecting cable that is between the machine and control panel is screwed off seperately.

  • Page 18: Machine Usage

    MACHINE USAGE To get high productivity, correct usage, correct maintenance and regular cleaning should be done Material should be prepared before bending due to its structure. For this: 1- Clean burrs which is on the edges of material cut with oxygen. 2- Clean all the spurs, rust,cinder.
  • Page 19 QUALITY OF MATERIAL You know that semi-quality material, which is to bend, is delivered in different qualities. Multiple bending materials can not give the same result because of the difference between material quality. The most important factor that effects bending quality: 1- Sheet quality 2- Flow limit 3- Elasticitiy limit...
  • Page 20 PAGE 29 OF 19...
  • Page 21 BENDING METHOD IN PR-132H BENDING MACHINE PAGE 29 OF 20...
  • Page 22 BENDING PROCESS SEQUENCE FIGURE 1 :Move down bottom and back rolls depending on the material thickness. FIGURE 2 : Push the material in to rolls. FIGURE 3 : Place the material in to rolls as shown on page 22 and move up bottom roll and FIGURE 4 : Pull the material to parallel of rolls as near as possible FIGURE 5 : Move up back roll depending on desired diameter to make...
  • Page 23 PAGE 29 OF 22...

  • Page 24: Spare Part List

    PAGE 29 OF 23...
  • Page 25 Part name Drawing No. Number XY-1300-080101 The base XY-1300-080102 Handwheel XY-1300-080103 Roller sleeve M5 nut GB_FASS M5X50-N bolt SN6170-SL-C-R pull rope switch XY-1300-080104 The left supporting Flat washer Phi 12 Bolt M12X30-N XY-1300-080105 The right support XY-1300-080106 Mobile suit XY-1300-080107 Copper sleeve XY-1300-080108 The lower press roller...
  • Page 26 Bolt M10X50-N XY-1300-080123 The motor mounting plate Electric machinery XY-1300-080124 12B-1 driving sprocket Flat key 10X63 XY-1300-080125 Card Bolt M8X35-N XY-1300-080126 M8 high head screws 12B chain XY-1300-080127 Worm XY-1300-080128 Turbine XY-1300-080129 Cover Bearing 6003 XY-1300-080130 Screw A plane bearing 51104 The 2415 sliding sleeves XY-1300-080131 Turbine bottom gasket...
  • Page 27 XY-1300-080143 The crank handle bar Bolt M8 x 45 Fastening screws - M8 x 12-C XY-1300-080144 Pull rope bracket 2 Nut -M8 - C XY-1300-080145 Roller PAGE 29 OF 26...

  • Page 28: Electrical Diagram

    PAGE 29 OF 27...

  • Page 29: Signs

    Model: Prod.Year: Serial No.: Motor: Voltage: Frequency: PAGE 29 OF 28...
  • Page 30 PAGE 29 OF 29...

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