istobal 4CA2000 Original Manual

1 bay compact jet wash

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1 BAY COMPACT JET WASH

MOD. 4CA2000

ORIGINAL MANUAL

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Summary of Contents for istobal 4CA2000

Page 1 1 BAY COMPACT JET WASH MOD. 4CA2000 ORIGINAL MANUAL...
Page 2 GUÍA DE USUARIO PARA LA UTILIZACIÓN DEL CENTRO DE LAVADO Y SU MANTENIMIENTO ISTOBAL, S.A. CIF:A46011276 Avda. Conde del Serrallo, 10 46250 L’Alcúdia (Valencia - España) +34 962 997 940 +34 962 997 991 E-mail: istobal@istobal.com www.istobal.com...
Page 3 INDEX PRESENTATION SAFETY RULES GENERAL DESCRIPTION START-UP BUY-TIME MODE PAYMENT SYSTEM MULTIPROGRAM MODE PAYMENT SYSTEM SIEMENS KTP400 TOUCH-SCREEN SCREEN ALERT AND FAULT MESSAGES MAINTENANCE ELEMENTS INSTALLED...
Page 4 ISTOBAL directly via istobal@istobal.com. INFORMATION » ISTOBAL reserves the right to make the modifications it considers opportune without prior notice, with no obligation to communicate such modifications and without thereby giving rise to the possibility of claims on the part of users whose facilities contain earlier versions to this edition.
Page 5 ISTOBAL. » Assembly, disassembly or a change in the location of the jet wash shall be performed solely by specialist technical engineers trained by ISTOBAL. USING THE JET WASH Intended use of the jet wash This jet wash is designed exclusively for washing the outside of vehicles, as indicated in this guide.
Page 6: Available Documentation
PRESENTATION AVAILABLE DOCUMENTATION INFORMATION » Prior to the first start-up of the jet wash, all personnel of the organisation, users and supervisors, shall be given training by the Official Technical Service, which will identify and clarify the obligations and risks involved in running the car wash facility. »...
Page 7: Safety Rules
SAFETY RULES SAFETY RULES APPLICABLE RULES OF A GENERAL NATURE D A N G E R » Before any repair or maintenance work on the jet wash or any of its optional extras, disconnect the main power switch or the corresponding device, and work without current or compressed air.
Page 8: Personal Protective Equipment (Ppe)
SAFETY RULES ADDITIONAL SAFETY STANDARDS RELATIVE TO THE LAWS OF EACH COUNTRY INFORMATION » The safety standards described here shall be further adapted to meet the specific legal requirements of each country where the equipment is installed. WA R N I N G »...
Page 9 SAFETY RULES ENVIRONMENTAL SAFETY STANDARDS INFORMATION » The safety standards described here shall be further adapted to meet the specific legal requirements of each country where the equipment is installed. WA R N I N G » Residue generated by vehicle washing, and stored in settling and separating tanks, such as sludge, light hydrocarbons, etc., is to be treated as dangerous waste.
Page 10: Unit Identification
GENERAL DESCRIPTION 4CA20 GENERAL DESCRIPTION 4CA20 ISTOBAL Jet Wash is suitable for one-bay vehicle washing facilities with hot water. The power supply of the jet wash should be single phase. The unit is supplied in an AISI-304 standard stainless steel cabinet. It has piezoelectric buttons for program selection and a display to indicate the time purchased and time remaining.
Page 11 GENERAL DESCRIPTION 4CA20 LOCATION OF MAIN ELEMENTS Control panel Incoming water tank Water pump Foam maker pump or compressor Hot water generator* Peristaltic dosing pumps Master switch Water softener (or hot water generator 40L)* Product tanks Coin acceptor Control board display Push buttons Buttons “K”...
Page 12: Technical Specifications
GENERAL DESCRIPTION 4CA20 TECHNICAL SPECIFICATIONS NOISE CONTROL The level of sound pressure with equivalent weighing is less than 70 dB. ELECTRICITY SUPPLY ELECTRICITY CONSUMPTION AMPS OPTIONS 230V 9.64 HIGH PRESSURE PUMPS PER BAY 13.2 17.1 HOT WATER ELECTRICAL GENERATOR (2.5 L) HOT WATER ELECTRICAL GENERATOR (40 L) HEATER 60 W 0.06...
Page 13 START-UP START-UP CONNECTION To turn on the machine, set the main switch to ON. The switch is on the door of the electrical cabinet and has a mechanism which makes it necessary to switch off be- fore the door can be opened. DANGER »...
Page 14 BUY-TIME MODE PAYMENT SYSTEM BUY-TIME MODE PAYMENT SYSTEM In Buy-time mode payment systems, each button corresponds to a wash program. The display shows the time available for the service when either coins or code (Codax system) is inserted. COIN PAYMENT SYSTEM INSERT COINS Insert the coins or tokens in the coin acceptor slot.
Page 15: Enter Code
BUY-TIME MODE PAYMENT SYSTEM NAYAX PAYMENT SYSTEM The Codax system is payment method which uses codes. To enable the wash program, you must first acquire a code from the wash facility office. ENTER CODE The code acquired is then entered using the Codax system number PSD- ODAX keys.
Page 16: Wash Programs
BUY-TIME MODE PAYMENT SYSTEM RECOVERING CREDITS AFTER A POWER CUT When a power cut occurs on the jet wash while a program is running, the credit available is stored on the control board memory. When power is resumed, two things can happen: The jet wash is still in service.
Page 17 MULTIPROGRAM MODE PAYMENT SYSTEM MULTIPROGRAM MODE PAYMENT SYSTEM With Buy time payment systems, the buttons are associated to pre-set program sequences, each sequence consisting of a number of programs. The display shows the amount of money when either coins or code (Codax system) is inserted.
Page 18 MULTIPROGRAM MODE PAYMENT SYSTEM NAYAX PAYMENT SYSTEM The Codax system is payment method which uses codes. To activate a wash sequence, first acquire a code from the car-wash office. ENTER CODE The code acquired is then entered using the Codax system number PSD- ODAX keys.
Page 19 MULTIPROGRAM MODE PAYMENT SYSTEM RECOVERING CREDITS AFTER A POWER CUT When a power cut occurs on the jet wash while a program is running, the credits available are lost and there is no way to recover them. WASH PROGRAMS The jet wash has six pre-set wash sequences . These can all be modified using the IWManager program.
Page 20 OPERATION IWMANAGER (OPTIONAL) This allows you to control, monitor and configure the units connected to a CAN network using the computer program supplied. A computer is needed for this with the following minimum requirements: • PC Pentium 800, 64 Mb or higher. •...
Page 21: Program Configuration
OPERATION CONFIGURATION This screen is for configuring the parameters for money, control, program, sequence, timers and fluids. MONEY On the money screen you can assign the monetary value of each type of coin. Up to 6 different types of coin can be configured.
Page 22 OPERATION SEQUENCES (MULTI PROGRAMME) This screen allows you to configure the wash sequences. Up to eight different sequences can be configured and shown on three screens. Press to move on to the next group of sequences. The first field is for configuring the price of the sequence. Then, the phases of the sequence are configured by entering the program involved in each phase and how long the program is used for.
Page 23 OPERATION FLUIDS This screen allows the products to be fully monitored. The system automatically reads the level of product in the containers in accordance with the data stored on the jet wash board. The 'Level' field indicates the current level in the container in accordance with the reading on the control board and cannot be edited.
Page 24: Main Screen
SIEMENS KTP400 touch-screen screen SIEMENS KTP400 TOUCH-SCREEN SCREEN The touch-screen allows us to see the jet wash information, determine and modify parameters, configure programs, counters, etc. MAIN SCREEN Activation frost prevention by water loss Main menu activation Type of rate Bay status KEYPADS The keypads shown on the screen allow users to enter letters and numbers.
Page 25 SIEMENS KTP400 touch-screen screen MAIN MENU Configuration Parameters Counters Bleed dosing pumps Machine specifications Next screen Previous screen Error list Maintenance Languages User configuration Cancel credit CPU parameters Show logo on display...
Page 26 SIEMENS KTP400 touch-screen screen “MAIN MENU” DIAGRAM Partial counters Counters Total counters Configuration Control Money Parameters Timers ERROR Fluids Bleeding the dosing pumps Program MAIN configuration MENU Sequences Error list Password Communication Machine specifications Backup/Restore Language View faults Maintenance Date / time Tests User configuration...
Page 27 SIEMENS KTP400 touch-screen screen COUNTERS Access "COUNTERS" from the main menu by pressing To erase the partial counters of the bay, press on the partial counter takings screen of the relevant bay. Total counters cannot be erased. From the counter takings screen, time counters per program can be viewed pressing Partial PARTIAL COUNTERS PARTIAL COUNTERS...
Page 28 SIEMENS KTP400 touch-screen screen CONTROL Access CONTROL from the configuration menu by pressing Opening type Open timetable Rate type Bay status can be set here: Closed; out of service. Opening type Service; always in service. Opening hours; as scheduled. This type obeys the schedules indicated on the timetable advertised.
Page 29 SIEMENS KTP400 touch-screen screen MONEY Access MONEY from the configuration menu by pressing MONEY VALUE TYPE VALUE TYPE TICKET TIME PER FRACTION • TYPE / Value; You can assign a value to each coin or token type. • Ticket; time can be set (seconds) for a ticket. •...
Page 30 SIEMENS KTP400 touch-screen screen FLUIDS Access FLUIDS from the configuration menu by pressing To control the situation of the chemical product containers. FLUIDS THRESHOLD SIZE LEVEL DOSAGE The system automatically reads the level of product in the containers in accordance with the data stored: •...
Page 31 SIEMENS KTP400 touch-screen screen • Choose the functions and products to be used in the program. The buttons that can be selected to set the program are described next: Lance/gun Hot water Wax pressed Compressor Thermometer Brush Osmosis water Shampoo pressed Wheel-wash Low pressure Foam pressed...
Page 32 Minimum credit; To set the minimum credit that must be inserted for a sequence to start. COMMUNICATION AND CONNECTIONS WA R N I N G » The values in this section are to be configured and modified by the ISTOBAL Official Technical Service only. Access COMMUNICATIONS from the configuration menu by pressing...
Page 33 SIEMENS KTP400 touch-screen screen BACKUP / RESTORE WA R N I N G » The values in this section are to be configured and modified by the ISTOBAL Official Technical Service only. Access “BACKUP/ RESTORE” from the configuration menu by pressing...
Page 34 SIEMENS KTP400 touch-screen screen PARAMETERS Access PARAMETERS from the main menu by pressing PARAMETERS MINIMUM CREDIT TIM The parameters menu allows users to enable/disable optional extras, devices and operating modes. To enable/disable frost prevention via pipe-emptying. To set when credit starts being used. If the icon is on, the jet wash starts using credit instantly; if it is off, credit is not used until the program starts running.
Page 35: Dosing Pumps
SIEMENS KTP400 touch-screen screen Access BLEED DOSING PUMPS from the main menu by pressing To enable/disable the dosing pump selected for the automatic bleeding of the circuit. DOSING PUMPS Water repellent wax Shampoo Active foam Yellow foam Pink foam pink Blue foam GENERAL ERRORS Access GENERAL ERRORS from the main menu by pressing...
Page 36: Machine Specifications
SIEMENS KTP400 touch-screen screen MACHINE SPECIFICATIONS Access MACHINE SPECIFICATIONS from the main menu by pressing Information is given on this screen about the jet wash and the version of the jet wash board. MACHINE Model: PLC: HMI: IOCOM-JETWASH Serial number: LANGUAGES Access LANGUAGES from the main menu by pressing The language to be used on the touch-screen is set here.
Page 37 SIEMENS KTP400 touch-screen screen LATEST FAULTS Last faults You can view the last fifteen faults chronologically, with the time and date they occurred. View faults FAULT COUNTERS Fault counters Faults are displayed by fault number, specifying the number of times they occurred. To set the touch-screen date and time.
Page 38 SIEMENS KTP400 touch-screen screen This allows you to run operating tests on the following parts: Inputs I0.0=No water I0.1=Pump overload bay 1 I0.2=Door open I0.3=Maximum pressure INPUTS I0.4=Boiler thermostat I0.5=Coin box open I0.6=Thermostat 1 I0.7=Thermostat 2 I0.4=Send email Outputs Q0.0=Gun solenoid valve Test Q0.1=Brush solenoid valve Q0.2=Hot water solenoid valve...
Page 39: User Configuration
SIEMENS KTP400 touch-screen screen USER CONFIGURATION Access USER CONFIGURATION from the main menu by pressing Position Description Procedure Press the user field twice and a keypad will pop up for entering the new User name user name. Password field Press the password field twice to activate the "change password" box. Group ID Select the group which the user belongs to.
Page 40: Cpu Parameters
SIEMENS KTP400 touch-screen screen SHOW LOGO ON DISPLAY Go to SHOW LOGO ON DISPLAY from the main menu by pressing You will see the logo on the display of the control board. It can be enabled/disabled pressing CPU PARAMETERS Access CPU PARAMETERS from the main menu by pressing You can connect and disconnect the A6 digital module from the main power switching system on...
Page 41: Frost Prevention System
SIEMENS KTP400 touch-screen screen FROST PREVENTION SYSTEM BY WATER LOSS When the temperature goes below that set on the safety thermostat (< 0º C), the solenoid valves of all the guns and brushes are opened, allowing a small water loss to prevent the circuit from freezing.
Page 42: Interpreting Messages
PPE. Failure to do so may cause serious injury or death. » Only maintenance supervisors specifically trained for this purpose by members of the Official Technical Service of the Istobal S.A. network may perform these operations. INTERPRETING MESSAGES MESSAGE...
Page 43 ALERT AND FAULT MESSAGES The coin validator locks and, if there is a service running, it is cancelled and the credit is saved ERROR 8 Payment Coin jammed on bay validator. for use when the fault disappears. When the system fault coin is freed, the message disappears, and it is possible to start the service.
Page 44 ALERT AND FAULT MESSAGES ALERT MESSAGES MESSAGE DESCRIPTION CHECKS “TO START, ADD The coin acceptor is available, there are COINS OR GET TICKET AWAITING CREDITS no errors, and it is waiting for coins to be FROM KIOSK”. inserted. The coin acceptor is available, there are TO START, ADD COINS AWAITING CREDITS no errors, and it is waiting for coins to be inserted.
Page 45 ALERT AND FAULT MESSAGES FAULTS ON HIGH PRESSURE PUMP AND SCALE PREVENTER FAULT DESCRIPTION CHECKS HIGH PRESSURE PUMP Worn nozzles Replace worn parts. Check the water inlet and the supply The pump is sucking in air pipes for water-tightness. Loss of, or erratic, output pressure.
Page 46 ALERT AND FAULT MESSAGES FLOW CHART FOR PROCEDURE IN THE EVENT OF A FAULT FAULT Identify and note down the fault Disconnect the machine from power Try to solve the fault. See fault message table Connect the machine. Fault disappears? Make a note of the fault, model and serial number of the machine...
Page 47: Maintenance
» Only maintenance supervisors specifically trained for this purpose by members of the Official Technical Service of the ISTOBAL network may perform these operations. D A N G E R » All maintenance tasks are to be performed with the electricity, water and air switched off.
Page 48: Maintenance Table
MAINTENANCE MAINTENANCE TABLE POINTS FOR RECOMMENDATIONS MAINTENANCE Cleaning and disinfection of all nozzles and pipes. As laid down by current regulations, car-wash Nozzle cleaning and disinfection facilities should be supervised by organisations competent in Legionella prevention and control, as per the terms set in the legislation of each country. Emptying of all the tanks in the facility including disposal-stage tanks.
Page 49 Make sure the level of salt in the brine tank is Salt level above the water level. INFORMATION » For a list of maintenance points, see section “Elements installed”. » ISTOBAL recommends the use of original chemical products. MAINTENANCE TABLE FOR TECHNICAL ENGINEERS POINTS FOR RECOMMENDATIONS MAINTENANCE Oil change (1st change) Replace the oil in the pump’s crankcase.
Page 50: Cleaning And Protection
Let the product work on the surface for two minutes and then wipe it with a cloth or a soft brush for the desired finish. • PROTECTION: Products to be used: ISTOBAL stainless steel protector ‘CLEAN INOX’. Reference Volume 5305101 1 L.
Page 51 » ISTOBAL declines all responsibility for any damage caused by the use of cleaning products different to those indicated in these sections.
Page 52: Water Quality
When the water is obtained from a non-public mains source, such as a well, the characteristics may be affected and thus a more exhaustive control is required, involving annual analyses. When one or various parameters exceed the limits, you should contact ISTOBAL for a suitable pre-treatment system or systems.
Page 53: Maintenance Points
ELEMENTS INSTALLED ELEMENTS INSTALLED HIGH PRESSURE PUMPS The output pressure of the high pressure pumps should be constant at 80 bars. The gauge (A) installed on the pump is for monitoring the output pressure of the pump. Due to wear on the gun nozzles, a drop in pressure may be experienced. This can be corrected by the pressure regulating valve (B).
Page 54 ELEMENTS INSTALLED PRODUCT DOSING PUMPS Product dosing pumps suck the product from the containers and dose it with the frequency, flow rate and pressure required by the jet wash. BLEEDING THE PRODUCT DOSING PUMPS It is important not to let the product container get empty. Leave it at least 4 centimetres deep otherwise the dosing pump will need bleeding.
Page 55 ELEMENTS INSTALLED ELECTRIC HOT WATER GENERATOR 40 L. OUTLET MIXING VALVE The outlet temperature of the boiler is regulated by means of a mixing valve (A). To verify that the outlet temperature is between 40 and 60ºC, check the thermometer (B) during the operation of the generator and adjust the mixing valve (A) if necessary.
Page 56: Water Softener
ELEMENTS INSTALLED WATER SOFTENER The softener is used to eliminate water hardness (calcium and magnesium). It consists of a bottle with ion exchange resins, a programmer (CLACK valve), and a salt tank for the resin regeneration. CLACK valve Brine tank Bottle with cationic resin, 14 L Brine suction pipe CLACK VALVE...
Page 57 The set time will appear on the main menu. CLOCK For more information on the programming of the CLACK valve, contact ISTOBAL Technical Service. WARNING » The performance of the softener depends on the hardness of the water. It is very important to respect the recommended cycles of regeneration as well as checking the level of salt in the brine tank to ensure the correct dissolution.