Summary of Contents for Hafco Metalmaster DCM-202
- Page 1 OPERATION MANUAL Model. DCM-202 Order Code W321 Edition No : DCM-202-1 Date of Issue : 08/2020...
- Page 2 OPERATION MANUAL MACHINE DETAILS MACHINE METAL DUST COLLECTOR MODEL NO. DCM-202 SERIAL NO. DATE OF MANF. istributeD by www.machineryhouse.co.nz NOTE: This manual is only for your reference. Owing to the continuous improvement of the HAFCO METALMASTER machine, changes may be made at any time without obligation or notice.
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Page 3: Table Of Contents
OPERATION MANUAL C O N T E N T S 1. GENERAL MACHINE INFORMATION 1.1 Specifications............... 4 1.2 Included Accessories..........4 1.3 Identification..............5 2. SAFETY 2.1 General Woodworking Machine Safety....6 2.2 Specific Safety For Dust Collectors....... 9 3. POWER SUPPLY 3.1 Electrical Installation.......... -
Page 4: Specifications
OPERATION MANUAL 1.1 SPECIFICATION Order Code W321 MODEL DCM-202 Dust Collector Type (Application) Metal Airflow (cfm) Main Inlet Size (inch) Adapter Inlets / Diameter (No/inch) First-Stage Filter Type Stainless Steel Mesh Second-Stage Filter Type Active Carbon Second-Stage Filter Rating (Micron) -
Page 5: Identification
OPERATION MANUAL 1.3 IDENTIFICATION Motor Active Carbon Filter ON/OFF Switch with Paddle Stop Pleated Micro Filter Access Door Filter Access Door Collecting Door Dust Tray Stainless Steel Mesh Filter... -
Page 6: General Woodworking Machine Safety
OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFETY DO NOT use this machine unless you have read this manual or have been instructed in the use of this machine in its safe use and operation WARNING This manual provides safety instructions on the proper setup, operation, maintenance, and service of this machine. - Page 7 OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFETY Cont. Ensure that keys and adjusting wrenches have been removed from the machine before turning on the power. Appropriate storage for tooling should be provided. Ensure that all cutting tools and blades are clean and sharp. They should be able to cut freely without being forced.
- Page 8 OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFETY Cont. HAZARDS ASSOCIATED WITH MACHINES include, but are not limited to: • Being struck by ejected parts of the machinery • Being struck by material ejected from the machinery • Contact or entanglement with the machinery •...
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Page 9: Specific Safety For Dust Collectors
OPERATION MANUAL 2.2 SPECIFIC SAFETY FOR DUST COLLECTORS DO NOT use this machine unless you have been instructed in its safe use and operation and have read and understood this manual Safety glasses must be Approved respirator Gloves must not be worn at all times in work should be worn. -
Page 10: Power Supply
OPERATION MANUAL 3. POWER SUPPLY 3.1 ELECTRICAL INSTALLATION Place the machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure there is access to a means of disconnecting the power source. The electrical circuit must meet the requirements for 240V. -
Page 11: Setup
OPERATION MANUAL 4 SETUP 4.1 UNPACKING This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please contact your distributor. NOTE: Save all the packaging materials until you are completely satisfied with the machine and have resolved any issues with the distributor, or the shipping agent. -
Page 12: Assembly
OPERATION MANUAL 4.5 ASSEMBLY The machine must be fully assembled before it can be operated. First clean any parts that are coated in rust preventative to ensure the assembly process can proceed smoothly. To assemble the dust collector: 1. Attach the casters to the bottom of dust collector using the 5⁄16”x 1⁄2”... - Page 13 DUCTING MATERIAL HAFCO METALMASTER DO NOT recommend using any plastic duct material with this machine. When plastic or non-conductive ducting is used, static electrical buildup in the ducting can cause explosion or fire hazard.
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Page 14: Operation
OPERATION MANUAL 5. OPERATION 5.1 OPERATING OVERVIEW This machine may perform many types of operations that are beyond the scope of this manual. Many of these operations may be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. -
Page 15: Maintenance
OPERATION MANUAL 6. MAINTENANCE Before maintaining or cleaning the machine, turn off the circuit breaker, or disconnect the machine from the power supply. Post a sign to inform other workers that the machine is under maintenance. For optimum performance from the machine, it is important that the machine is well cleaned and maintain. -
Page 16: Cleaning The Motor Impeller
OPERATION MANUAL 6.2 CLEANING THE MOTOR IMPELLER Normally the impeller requires no maintenance, but the blades can accumulate metal dust that can adversely affect impeller balance. Removing the motor and impeller assembly allows for cleaning and inspection of the impeller blades. To clean impeller and inspect motor shaft: 1. -
Page 17: Cleaning Or Replacing The Filters
OPERATION MANUAL 6.4 CLEANING OR REPLACING THE FILTERS Cleaning and replacing filters is essential for the optimum operation of the dust collector. The 5-Micron active carbon and 1-Micron pleated micro filters need regular cleaning. Replace every 300 hours or when the airflow performance becomes noticeably reduced despite being cleaned. -
Page 18: Troubleshooting
OPERATION MANUAL 6.5 TROUBLESHOOTING Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts then follow the procedure in beginning of the spare parts section or if additional help with a procedure is required, then contact you distributor. Note: Make sure you have the model of the machine, serial number,and manufacture date before calling. -
Page 19: Spare Parts
OPERATION MANUAL SPARE PARTS SECTION Model. DCM-202 Order Code W321 Edition No : DCM-202-1 Date of Issue : 08/2020 The following section covers the spare parts diagrams and lists that were current at the time this manual was originally printed. Due to continuous improvements of the machine, changes may be made at any time without notification. - Page 20 OPERATION MANUAL SPARE PARTS DIAGRAM...
- Page 21 OPERATION MANUAL SPARE PARTS LIST ITEM DESCRIPTION QTY. ITEM DESCRIPTION QTY. MAIN BODY FLANGE BOLT 1/4” X 1/2” SIDE DOOR WASHER 5/16” DUST TRAY NUT 5/16” INLET 6” HANDLE INLET ADAPTER 6” X 4” X 2 COLLECTION DRAWER FLANGE BOLT 5/16” X 3/8” DOOR FLANGE SCREW 3/16 X 1/4”...
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Page 22: Risk Assessment Sheets
General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used. - Page 23 Metal Dust Collector Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 10. Fire Hazard. Make sure the Dust collector is Ensure machines and hoses only turned off and disconnect from the main power connect with smooth-walled, sheet-metal ducting, supply and make sure all moving parts have come to to minimize static electrical charge.
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