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Air Conditioning Division
OPERATING AND MAINTENANCE INSTRUCTIONS OF RADIAL FANS
TZAF FF – VTZ – NTHZ - THLZ FF – MAZ – MHZ – TLZ – TLI – TZAF -
THLZ - HLZ - TLE – THLE
AND CENTRIFUGAL IMPELLERS FOR PLENUM FANS
NPL – NPA – TE – PEAF* – NPE*
(This manual includes the fan arrangement according to
"Atex" and anti-spark standard 94/9/EC)
* Series currently not in production but available for spare parts in compliance with this manual.
1
FOREWORD
All Comefri fans are manufactured according to our Quality Assurance System, in
compliance with BS EN ISO 9001; since 1987 our Quality System is certified by BSI
(certificate n. FM 01403). Moreover all fans equipped with motor and belt drive are tested
accurately before leaving the factory.
Comefri fans are of the state of the art design and comply with the requirements for
health and safety of the Machinery Directive 2006/42/EC. Comefri defines:
Machine
All fans equipped with connected motor and drive, provided with all the protections
necessary to meet the requirements of the Machinery Directive 2006/42/EC.
Partly Completed Machinery
All other fans which are not included in the previous definition.
This Operating&Maintenance manual (which can be downloaded on www.comefri.com):
-
describes the applications for the fans, according to the national Standards,
Regulations and Directives, which must be closely observed to avoid possible damage
caused by incorrect installation or mishandling;
- contains notes for health and safety;
- warns of danger which can even occur with correct applications;
- must be read and observed by all personnel. These indications are not the only safety
procedure: any operations made on moving and/or electrical parts, such as installation
and maintenance, require special attention guaranteed only by skilled staff familiar with
safety rules. Besides observance of these instructions, local laws must also be
respected.
- must be accompanied by the relative technical catalogue of the individual product which
must be consulted for all specific information not included in this manual.
The warranty is valid for one year from the delivery date unless otherwise agreed prior to
placing the order. The warranty only applicable to manufacturing defects, which must be
immediately reported to the manufacturer. A precondition of the warranty is the
observance of the operating instructions. Damage which can be traced back to improper
installation procedures, to the use of damaged fans or unauthorized alterations to the
fans, such as repairs, are not covered by the Comefri warranty and Comefri is not liable
for resulting damage and costs.
Cooke Industries - Phone: +64-9-579 2185 Fax: +64-9-579 2181 Email: sales@cookeindustries.co.nz Web: www.cookeindustries.co.nz
Operating and Maintenance Manual - Air Conditioning Division
2
TECHNICAL DESCRIPTION
2.1 Fan description
The Comefri fan series TZAF FF, VTZ, NTHZ, THLZ FF, MAZ, MHZ, TLZ, TLI, TZAF,
THLZ, HLZ, TLE, THLE are centrifugal fans where the air flows axially into the wheel and
is discharged radially in the volute. The performances allow medium and low air
deliveries and medium and high pressures. See the technical documentation in the
relative technical catalogue for the performance of the specific fan. The impellers of our
centrifugal fans can be fitted with forward-curved blades, backward-curved blades or
airfoil backward-curved blades.
The MAZ and MHZ series have more solid features than the TZAF FF and NTHZ series
which makes them specific for heavy-duty air conditioning and industrial applications
where reliability, solidity and easy maintenance play a vital role.
The features of each fan series are specified in the technical catalogue that must be
consulted to identify the suitability of the fan for the fluid treated by the system.
Comefri centrifugal fans, with double or single inlet, can be completed with a wide range
of accessories, according to application and installation requirements. The range of
accessories is also completed by protection fittings, in conformity with UNI EN ISO
13857, available on demand. Comefri declines all liability for damage to persons or
objects caused by absence of safety devices.
Particular attention must be paid in case of direct contact with rotating parts. If this is the
case, the use of specific and adequate personal protective measures (PPE) is essential.
2.2 Description of centrifugal impellers for plenum
The Comefri NPL, NPE, TE series have backward-curved blades while the NPA, PEAF
series have airfoil backward-curved bladed impellers. The performances allow medium
and low air deliveries and medium and high pressures. See the technical documentation
in the relative technical catalogue to make sure the fan is suitable for the fluid treated by
the system.
Comefri impellers for plenum can be provided as an impeller unit + inlet-cone or
according to the arrangements summarized in the Appendix.
Comefri impellers can be completed with a wide range of accessories, according to
application and installation requirements. The range of accessories is also completed by
protection fittings for the inlet-cone and arrangements 4, 5S, in conformity with UNI EN
ISO 13857, available on demand. Comefri declines all liability for any damage to persons
or objects caused by absence of safety devices. Particular attention must be paid in case
of direct contact with rotating parts: plenum fans do not meet the provisions of the CE
labelling (e.g. they have an impeller without guards). The fan must nevertheless be
installed in accordance with CE requirements.
Make sure that the fan is always
accompanied by this manual.
1/33

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Summary of Contents for Comefri TZAF FF

  • Page 1 OPERATING AND MAINTENANCE INSTRUCTIONS OF RADIAL FANS 2.1 Fan description TZAF FF – VTZ – NTHZ - THLZ FF – MAZ – MHZ – TLZ – TLI – TZAF - The Comefri fan series TZAF FF, VTZ, NTHZ, THLZ FF, MAZ, MHZ, TLZ, TLI, TZAF, THLZ - HLZ - TLE –...
  • Page 2 The special TZAF FF Atex, VTZ Atex, NTHZ Atex, THLZ FF Atex, MAZ Atex, MHZ Atex, TLZ short period only.
  • Page 3 Dust (D) Rarely or for short time In normal operation Non- inside: cat. 3 ** Out of TZAF FF Atex, VTZ Atex, NTHZ Atex, THLZ FF Atex, MAZ Atex, MHZ Atex, TLZ Atex, inside: cat. 2 explosive No requirements outside: no TLI Atex, TZAF Atex, THLZ Atex, HLZ Atex, TLE Atex, THLE Atex range of application.
  • Page 4 -- Impellers Comefri TZAF FF Atex, VTZ Atex, NTHZ Atex, THLZ FF Atex, MAZ Atex, MHZ Atex, TLZ Atex, TLI Atex, TZAF Atex, THLZ Atex, HLZ Atex, TLE Atex, THLE Atex fans are of a rigid design.
  • Page 5 The TZAF FF Atex, VTZ Atex, NTHZ Atex, THLZ FF Atex, MAZ Atex, MHZ Atex, TLZ Atex, TLI Atex, TZAF Atex, THLZ Atex, HLZ Atex, TLE Atex, THLE Atex series fans treated in this manual -- Fire resistance are intended to move dust-free air or slightly dusty air, as already mentioned.
  • Page 6 NTHZ 500 1575 1650 1875 2040 * Most of the ignition protections for the fan series TZAF FF Atex, VTZ Atex, NTHZ Atex, THLZ NTHZ 560 1465 1540 1800 1950 FF Atex, MAZ Atex, MHZ Atex, TLZ Atex, TLI Atex, TZAF Atex, THLZ Atex, HLZ Atex, TLE Atex, THLE Atex are type “c”.
  • Page 7 Make sure that the fan is always Operating and Maintenance Manual accompanied by this manual. Ignition risk assessment Potential ignition source Measures applied to prevent the source from becoming Ignition protection used effective Normal operation Expected malfunction Selection of unsuitable fan Compare process requirements with fan plate data EN 14986 7.3;...
  • Page 8 Make sure that the fan is always Operating and Maintenance Manual accompanied by this manual. Explosive atmosphere with Check the ignition temperature of dust in comparison to EN 14986 4.4.2; constructional safety ‘c’; Operating and low ignition temperature due temperature class; application field of fan, manufacturer's maintenance manual par.2.3, 2.4.1, 2.4.3, 6.7 to dust deposits instructions concerning inspection, cleaning...
  • Page 9 - sparks due to friction, impact or rubbing of impellers against static parts of the fan. All Comefri fans are suitable for operating in Zone 2. The German standards VDE 0165 and VDE 0171 apply to the motor and relative control elements.
  • Page 10: Handling And Storage

    Check the maximum performance data (see 2.2) and the rotation direction indicated on occurred during the transport can be reported to the insurance company. Comefri will not be the fan plate, comparing these with the impeller rotation and the rotating field of the responsible for the transport and the handling of the fan at the customer's premises.
  • Page 11 SHROUD are made. Standard Comefri fans are designed to work with the shaft in a horizontal position. If the fan has The fan can only be installed with the shaft in the horizontal position. to be used with a vertical shaft, it must be specified when placing the order and the specific...
  • Page 12 Earthing conductive parts Check whether all the mechanical and electrical safety devices Comefri guarantees that all parts of the fan are electrically equipotential; the fan have been installed and connected. Appropriate protective must be earthed by the installer. Transmission and coupling guards must be guards are available (for NPL, NPA, TE, NPE, PEAF series, manufactured with conductive material.
  • Page 13: Maintenance

    Make sure that the fan is always Operating and Maintenance Manual – Air Conditioning Division accompanied by this manual. 5.3 Checking current consumption 6.2 Casing and impeller Upon reaching the operating speed of the fan, immediately measure the absorbed current and Even with slightly dusty fluids, wear and filth can also be expected inside the casing and on the compare it with the rated current indicated on the motor plate.
  • Page 14 THLZ fans size 1120, HLZ, TZAF T2, TZAF FF T2, NTHZ T2 fans size 560, TZAF 1250 T1, minimum value, e.g. if the permissible load of the bearings is not exceeded. Always replace TZAF 1250 FF T1, NTHZ 1250 T1 fans, MAZ and MHZ fans, NPL, NPA, NPE and PEAF arr 11 damaged/worn pulleys with new ones of the same diameter.
  • Page 15 Make sure that the fan is always Operating and Maintenance Manual – Air Conditioning Division accompanied by this manual. 6.6.1 Replacing bearings on the threaded bush until a consistent resistance; run the final tightening of the nut making with the proper key, or by acting on the grooves, the relative angle of torque provided by the The tightening torques must respect the values provided in the bearing manufacturer of the bearings verifying then, with the use of a feeler gauge, the final radial manufacturer's catalogue.
  • Page 16: Troubleshooting

    Make sure that the fan is always Operating and Maintenance Manual – Air Conditioning Division accompanied by this manual. The 94/9/EC ATEX Directive prescribes the use of a logbook to record maintenance and TROUBLESHOOTING replacement interventions. Problem Cause Corrective action Casing and impeller Impeller rubs Adjust impeller and/or inlet cone...
  • Page 17 The fan must nevertheless be installed in accordance with CE requirements. CENTRIFUGAL FANS FOR BELT DRIVE OR DIRECT DRIVE (object of declarations) Type Size Type Size TZAF FF 315 - 1250 THLZ 180 - 1250 315 - 1000 400 - 1250 NTHZ 315 - 1250...
  • Page 18: Spare Parts

    SPARE PARTS Only original Comefri spare parts can be used according to the spare parts list. Comefri will not be held liable for damage resulting from use of other spare parts. Appropriate spare parts can be requested from Comefri, indicating the manufacturing number and fan number when placing the order.
  • Page 19: Residual Risk

     Possible high temperatures of components Use of suitable PPE: gloves The Comefri ISO 9001 certification guarantees the systematic application of all the Possible projection of small “foreign bodies” Use of suitable PPE: procedures foreseen in the entire production process.
  • Page 20 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. Appendix Settings for centrifugal fans for “plenum” (figures from reference catalogue) AVAILABLE SETTING SPECIAL SETTING Setting 11  - Dimensions: Impeller + inlet cone NPL 250 to 1400, NPA 315 to 1400 - Belt drive...
  • Page 21 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. Table 1 Belt type Test load for each belt f Smaller pulley diameter d k Belt bending for distance between shaft centres of 100mm E (mm) (mm) 56 ...
  • Page 22 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. Table 2.2 - THLZ FF T1, TLZ T, TLI T, THLZ T, TLE T, THLE T Fan size Bore (mm) Unit Non-split bearing Bearing Unit Non-split...
  • Page 23 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. Table 2.6 - TZAF FF B / R, VTZ B / R, NTHZ B / R, TZAF B / R Fan size Bore...
  • Page 24 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. Table 2.9 - TZAF FF T2, NTHZ T2, TZAF T2 Fan size Bore Unit Non-split Bearing Unit Non-split Bearing (mm) bearing block...
  • Page 25 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. Table 2.11 - MAZ T2L, MHZ T2L Fan size Bore Unit Non-split Bearing Unit Non-split Bearing (mm) bearing block bearing block PASE 30 N GG ASE 06 N GRAE 30 NPPB SY 30 FM...
  • Page 26 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. Table 2.14 - NPA T1, NPE T1, PEAF T1 SETTING 11 Fan size Bore Unit Non-split bearing Bearing Unit Non-split Bearing (mm) block bearing block...
  • Page 27 Table 3 - Grease quantity for re-lubrication of non-split pillow block bearings ** TZAF, TZAF THLZ FF T1, TLZ T, TLI T, THLZ T, TLE T, THLE T, TZAF FF T1, VTZ T1, NTHZ T1, TZAF T1 FF, NTHZ T1...
  • Page 28 EXCEPT NPA, NPE, PEAF ARR. 11, MAZ, MHZ 710, 800, 900, THLZ 1120, 1250; HLZ 1120, TZAF, TZAF FF, NTHZ Fan size 1000 TZAF, TZAF FF, NTHZ 1250 T1 1250 1120 T2, 1250 T2 Ø M (g) Ø M (g) Ø...
  • Page 29 Table 8 - Grease quantity for initial filling or complete re-filling for SKF SNL type split-housing with pillow block roller bearings Fan size 710, 800, 900, 1000 THLZ 1120, 1250; HLZ 1120, TZAF, TZAF FF, NTHZ TZAF 1250 T1 1250 1120 T2, 1250 T2 Ø...
  • Page 30 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. Table 13 - Grease quantity for re-lubrication of SKF SNL type split-housing with pillow block ball bearings NPA, NPE, PEAF Setting 11 Fan size 355, 400 Ø...
  • Page 31 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. Table 17 - Suggested brands and types of grease Supplier Type Base Temperature range (min - max) FINA Marson HTL 3 Lithium -30°C / +120°C SHELL Alvania Fett 3...
  • Page 32 +1,75 +1,75 divided in this document. Comefri reserves the right to modify and update this document +1,75 without any obligation for prior notice. For further information and clarifications concerning the above +1,75 contents, contact Comefri S.p.A., Air Conditioning Fans...
  • Page 33 Make sure that the fan is always Operating and Maintenance Manual – Industrial Division accompanied by this manual. SUMMARY 1_FOREWORD ..........................1 6_MAINTENANCE .......................... 13 2_TECHNICAL DESCRIPTION ......................1 6.1 Safety information ......................13 2.1 Fan description ........................1 6.2 Casing and impeller ......................13 6.3 Accessories ........................

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