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StoneAge Sentinel LWPS-100-X User Manual

Lightweight positioner
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LIGHTWEIGHT POSITIONER
(LWPS-100-X)
USER MANUAL
PL 690 REV B
(09/2021)

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Summary of Contents for StoneAge Sentinel LWPS-100-X

  • Page 1 LIGHTWEIGHT POSITIONER (LWPS-100-X) USER MANUAL PL 690 REV B (09/2021)

  • Page 2: Table Of Contents

    TABLE OF CONTENTS MANUFACTURER’S INFORMATION ......... . 3 SPECIFICATIONS .

  • Page 3: Manufacturer's Information

    MANUFACTURER’S INFORMATION StoneAge Inc. StoneAge NL StoneAge UK 466 S. Skylane Drive Reedijk 7Q Unit 3 Durango, CO 81303, USA 3274 KE Heinenoord Crucible Business Park Phone: 970-259-2869 Netherlands Woodbury Lane Toll Free: 866-795-1586 (+31) (0) 85 902 73 70 Norton www.stoneagetools.com...

  • Page 4: Ec And Ukca Declarations Of Conformity

    The Technical File for Light Weight Positioner (LWPS-100-X) is maintained at: StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and was compiled by the Director of Engineering and Technology. The Technical File is available through the Authorized Representative.
  • Page 5 Harmonized Standard for Electromagnetic Compatibility The Technical File for Light Weight Positioner (LWPS-100-X) is maintained at: StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and was compiled by the Engineering Manager. The Technical File is available through the Authorized Representative.

  • Page 6: Warning And Safety Instructions

    Aerosols • StoneAge WILL NOT accept responsibility for the results of misuse. Biological and microbiological (viral or bacterial) agents • IT IS THE RESPONSIBILITY OF THE INSTALLER/OPERATOR Combustible materials •...

  • Page 7: Pre-Run Safety Check

    • at all times. The back-out prevention device is the Hose Stop applicable safety devices are installed and set-up Collet located within the Hose Guide Assembly. StoneAge properly.** offers several different size Hose Stop Collets. The Collet Size Ensure the doors of the Lightweight Positioner (LWPS-100-X) •...

  • Page 8: Product Overviews

    SYSTEM ASSEMBLY - OVERVIEW LIGHTWEIGHT POSITIONER ASSEMBLY (LWPS-100-X) HORIZONTAL DRIVE RAIL STOP ASSEMBLY RAIL STOP 2.5” SLOTTED RAIL RAIL STOP 2.5” SLOTTED RAIL POSITIONER CONTROL LINES CLAMP (SEE THE NEXT PAGE FOR ALTERNATE CLAMP STYLES) VERTICAL DRIVE ASSEMBLY SHOT GUN MOUNT NOTICE Heat exchanger tube bundle face,...

  • Page 9: Lightweight Positioner And Accessories

    LIGHTWEIGHT POSITIONER - OVERVIEW LIGHTWEIGHT POSITIONER WITH SENTINEL TECHNOLOGY AND ACCESSORIES RAIL STOP RAIL STOP ASSEMBLY ASSEMBLY RAIL EXTENSIONS (2,4, OR 6 FT LENGTHS) (.61 , 1.2 , OR 1.8 HORIZONTAL DRIVE ASSEMBLY VERTICAL SLOTTED RAIL HORIZONTAL SLOTTED RAIL RAIL STOP ASSEMBLY CLAMP TYPES (LWP 625 KIT...

  • Page 10: Lightweight Positioner Clamp Styles

    LIGHTWEIGHT POSITIONER CLAMP STYLES CLAMP SELECTION is dependent upon the heat exchanger geometry, bolt holes, hole spacing, and flange accessibility. QUICK CLAMPS (LWP 518) are for use with heat exchanger flanges that provide a robust clamping surface or if flange holes are inaccessible.

  • Page 11: Lightweight Positioner Set-Up

    LIGHTWEIGHT POSITIONER SET-UP LIGHTWEIGHT POSITIONER SET-UP LIGHTWEIGHT POSITIONER STEP BY STEP SET-UP NOTICE Heat exchanger tube bundle face, shown for graphic representation only. Not included in assembly Mount the appropriate frame Positioner Clamps to the tube bundle as shown in Figure 1. (Shown with Plate Clamps) Positioner Clamps should be Parallel to the direction of the tube rows.
  • Page 12 LIGHTWEIGHT POSITIONER SET-UP Angle the Idler Carriage as shown to allow the Idler Carriage to engage with the lower rail properly. Rotate it back to the vertical position and slide it towards the lower Rail Clamp. (Figure 6) TECH TIP: The rail scraper is spring loaded to fit closely against Rail the rail to remove debris ahead of the idler roller.

  • Page 13: Lightweight Positioner Connections To Power Hub

    LIGHTWEIGHT POSITIONER CONNECTIONS TO THE POWER HUB CONTROL LINE CONNECTIONS Connect control lines to the Horizontal Drive Remove the dust caps from all fittings of the Horizontal and • Connect the two 8mm diameter tubing from the Power Hub Vertical Drives. ) to the corresponding color coded fittings on the Horizontal Drive.

  • Page 14: Shotgun Mount Installation

    SHOTGUN MOUNT INSTALLATION INSTALL SHOTGUN MOUNT (FOR USE WITH BARRACUDA OR SPITFIRE TOOL) Set the desired Clamp Angle. • The Clamp Assembly on the Shotgun Mount can be rotated 30° Up or Down by removing the two SHCS Screws with a 5/16” Allen Key, rotating the Clamp into the desired position, and fastening the Screws in the desired location.

  • Page 15: Maintenance

    When loose or too tight 5mm hex to tighten. When it’s set correctly it should take 15- 20lbs of force to close the lever Contact StoneAge for Safety Data Sheets for material usage, a complete list of spare part numbers, and service instructions for the Lightweight Positioner.
  • Page 16 PARTS DIAGRAM LIGHTWEIGHT POSITIONER ASSEMBLY (LWPS-100-X) PART NUMBER BU 002-6-001 2.5” BOX RAIL EXTRUSION, SLOTTED LWPS-100 ASSEMBLY, LWP SENTINEL NO RAILS PL 160 WARNING PINCH POINT 1.25 X 3.0 DECAL 866-795-1586 • WWW.STONEAGETOOLS.COM...
  • Page 17 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWPS 140) HORIZONTAL POSITIONER NOTE: 1. APPLY BLUE LOCTITE (242 OR EQUIVALENT) TO THREAD OF ALL HARDWARE, EXCEPT IF NOTED. 2. APPLY LOCTITE THREAD SEALANT (567 OR EQUIVALENT) AND/OR TEFLON TAPE TO THREADS OF ALL PIPE FITTINGS. PART NUMBER GSP 3M3-10 SLOTTED SPRING PIN M3 X LWPS 144 CLAMP, RAIL...
  • Page 18 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWPS 160) VERTICAL POSITIONER NOTES: 1. APPLY BLUE LOCTITE (242 OR EQUIVALENT) TO THREADS OF ALL HARDWARE, EXCEPT IF NOTED. 2. APPLY LOCTITE THREAD SEALANT (567 OR EQUIVALENT) AND / OR TEFLON TAPE TO THREADS OF ALL PIPE FITTINGS. 3.
  • Page 19 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWPS 110) GEAR DRIVE ASSEMBLY LWPS 115 STEP SHAFT ASSEMBLY LWPS 120 SHAFT KEYED BELLEVILLE ASSEMBLY * APPLY LOCTITE RETAINING COMPOUND (680 OR EQUIVALENT) TO COMPONENTS AS NOTED. BE SURE AND SET MAGNET BEFORE KEY. BE SURE TO SET KEY AND MAGNET COMPLETELY AND SECURELY WHILE LETTING LOCTITE CURE FOR 5 HRS.
  • Page 20 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWPS 180) IDLER CARRIAGE ASSEMBLY PART NUMBER LWPS 181 PLATE, IDLER CARRIAGE BR 051-1.5-0 AXLE-ZERK LWPS 182 BLOCK, SPACER BR 055-SS ROLLER ASSY LWPS 183 PLATE, GUIDE GB 3M10-30-1.5 BOLT, HEX M10x1.5 X 30 SS LWPS 185 SCRAPER, RAIL GS 3M10-20-1.5 SHCS M10x1.5 x 20 SS LWPS 186 STUD, VERTICAL RAIL GUIDE GSSH M8-12-SS SHOULDER SCREW M8 X 12 SS...
  • Page 21 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWPS 220) SHOT GUN MOUNT ASSEMBLY PART NUMBER GB 337-08 BOLT, HEX .37-16 X 2.00 SS GS 337-025 SHCS .37-16 X .62 SS GSS 525-20-75CU SET SCREW, CUP PT .25-20 X .75 GW 337-F WASHER, FLAT .37 SS GW 337-L WASHER, LOCK .37 SS LWPS 221 MOUNT, SHOTGUN SRT 579 CLEVIS PIN, SS WITH E-RING...
  • Page 22 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWP 518 ) SLOTTED QUICK CLAMP ASSEMBLY CLAMP TYPES (LWP 625 KIT INCLUDES ALL KITS SHOWN HERE) NOTE: 1. BLUE GOOP IS A SWAGELOK BRAND ANTI-SEIZE. AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE. 2. BLUE LOCTITE: PN: 242 OR EQUIVALENT 3.
  • Page 23 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWP 519) PLATE CLAMP ASSEMBLY ALSO SOLD AS LWP 623 PLATE CLAMP SCREW ASSEMBLY KIT NOTE: 1. BEFORE INSTALLING KNOB, INSTALL MIDDLE SPRING PIN & ADJACENT FLAT WASHER. APPLY A THIN LAYER OF GENERAL PURPOSE GREASE TO UNTHREADED SECTION OF SHAFT THEN INSTALL SHAFT UP THROUGH SLIDE CLAMP.
  • Page 24 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWP 552) SLOTTED QUICK CLAMP ASSEMBLY NOTE: 1. BLUE GOOP IS A SWAGELOK BRAND ANTI-SEIZE. AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE. 2. BLUE LOCTITE: PN: 242 OR EQUIVALENT 3. RED LOCTITE: PN: 262 OR EQUIVALENT CLAMP TYPES (LWP 625 KIT INCLUDES ALL KITS SHOWN HERE)
  • Page 25 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWP 554) SCAFFOLD QUICK CLAMP ASSEMBLY SCAFFOLD QUICK CLAMP (LWP 554-K KIT CONTAINS 4) PART NUMBER LWP 526 QUICK RAIL CLAMP FINGER GS 325-03 SCREW, SHC, STAINLESS, 1|4-20 UNC X 0.750L LWP 528 RAIL CLAMP SHAFT GS 337-025 SCREW, SHC, STAINLESS, 3|8-16 UNC X 0.625L LWP 531 RAIL CLAMP LEVER GSF 350-04 SCREW, FHSC, STAINLESS, 1|2-13 UNC X 1.000L...
  • Page 26 PARTS DIAGRAM LIGHTWEIGHT POSITIONER (LWP 582-XX-V2) COMPLETE WINDOW, 2.5IN. BOX RAIL EXTENSION KIT PART NUMBER 2FT/QTY. 4FT/QTY. 6FT/QTY. LWP 580-XX-001 2.5IN BOX RAIL EXTENSION KIT, SLOTTED (CAN BE PURCHASED SEPARATELY SEE BELOW) LWP 581-XX-001 2.5IN BOX RAIL EXTENSION KIT (CAN BE PURCHASED SEPARATELY SEE BELOW) LIGHTWEIGHT POSITIONER (LWP 580-XX-001) 2.5IN.
  • Page 27 NOTES This page is intentionally left blank. 866-795-1586 • WWW.STONEAGETOOLS.COM...

  • Page 28: Terms And Conditions

    Conditions of Sale (“Terms and Conditions”) shall operate as the acceptance of these Terms and Conditions at any time, shall not in any way affect, limit or by StoneAge, Inc. (“Seller”) of the order submitted by the purchaser (“Buyer”). waive Seller’s right thereafter to enforce and compel strict compliance with Such acceptance is made expressly conditional on assent by Buyer to these every term and condition hereof.

  • Page 29: Warranty

    Product EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH at any time without notice to End-User, and StoneAge is not obligated to make RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE...
  • Page 30 NOTES This page is intentionally left blank. 866-795-1586 • WWW.STONEAGETOOLS.COM...
  • Page 31 NOTES This page is intentionally left blank. 866-795-1586 • WWW.STONEAGETOOLS.COM...
  • Page 32 1-866-795-1586 • www.STONEAGETOOLS.com © 2021 StoneAge, Inc. All Rights Reserved...

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